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温度场下17-4PH钢喷丸表面残余应力松弛及疲劳强度
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1.西安文理学院 陕西省表面工程与再制造重点实验室,陕西 西安 710065;2.西北工业大学 腐蚀与防护研究室,陕西 西安 710072;3.西安陕鼓动力股份有限公司,陕西 西安 710075;4.西安交通大学 金属材料强度国家重点实验室,陕西 西安 710049

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Shot-Peened Surface Residual Stress Relaxation and Fatigue Resistance of 17-4PH Steel at Elevated Temperature
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1.Shaanxi Key Laboratory of Surface Engineering and Remanufacturing, Xi’an University, Xi’an 710065, China;2.Corrosion and Protection Research Center, Northwestern Polytechnical University, Xi’an 710072, China;3.Xi’an Shaangu Power Co., Ltd, Xi’an 710075, China;4.State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, Xi’an 710049, China

Fund Project:

National Natural Science Foundation of China (51771144); Shaanxi Natural Scientific Research Plan (2018JM5105, 2018JQ5173, 2019TD-020, 2013JM6002, 14JK2122); Shaanxi Education Department Science and Technology Research Plan (18JS096, 18JS099); Xi’an Science and Technology Plan (2019KJWL06, GXYD16.2); Tianyuan Open Fund of Shaanxi Key Laboratory of Surface Engineering and Remanufacturing (tywl2019-13, tywl2019-12, tywl2019-04, tywl2019-01); College Students Innovations Special Project (DC2019050)

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    摘要:

    采用喷丸处理对17-4PH不锈钢进行表面强化,研究了温度场对其残余应力和疲劳性能的影响。结果表明,结合扫描电镜等微观结构分析,采用X射线无损检测技术对室温下17-4PH不锈钢在不同喷丸参数处理后的表面残余应力进行了评价,利用旋转弯曲疲劳试验机测试了喷丸后样品的S-N疲劳曲线。然后,采用优化的喷丸处理方法,研究了17-4PH材料在150、300和450 ℃不同温度场下的高温疲劳性能和表面残余应力松弛特性。实验结果表明,17-4PH不锈钢的最佳室温喷丸工艺应选用低强度喷丸参数。同时,针对此最佳喷丸强化工艺的高温疲劳试验表明,当环境温度T<300 ℃时,喷丸能显著提高17-4PH不锈钢的疲劳寿命,当温度T>450 ℃时,17-4PH的疲劳性能反而显著降低。进一步分析表明,对于喷丸后17-4PH的高温服役,其疲劳性能降低机理是由于残余应力的严重松弛和表面完整性的降低。

    Abstract:

    Shot peening treatment was adopted to strengthen the steel surface, and the influence of the temperature field on the residual stress and fatigue resistance of the 17-4PH stainless steel was investigated. Firstly, the microstructure analysis by scanning electron microscope (SEM) and the nondestructive testing by X-ray technology were carried out to evaluate the residual stress of 17-4PH steel after shot peening treatments at room temperature. Fatigue property tests were conducted on the rotary bending fatigue tester and the related properties were presented through S-N curve. Then, by adopting the optimum shot peening treatment, the fatigue resistance and residual stress relaxation on the shot-peened surface were studied at 150, 300 and 450 °C. The results demonstrate that the low intensity shot peening parameters are the optimized ones for 17-4PH stainless steel at room temperature. Meanwhile, the shot peening treatment can significantly improve the fatigue life of 17-4PH steel at the environment temperature T<300 °C. However, the fatigue properties of 17-4PH steel decrease significantly at T>450 °C. When the shot-peened 17-4PH steel is applied at high temperature, the serious residual stress relaxation and the reduced surface integrity become the predominant effects for the reduced fatigue resistance. The results provide experimental basis for the application of shot peening treatment in special industrial fields, such as steam turbine industry.

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刘明霞,张文康,畅庚榕,张晓化,王冬,何斌锋,付福兴,孟瑜,马飞,徐可为.温度场下17-4PH钢喷丸表面残余应力松弛及疲劳强度[J].稀有金属材料与工程,2021,50(5):1549~1555.[Liu Mingxia, Zhang Wenkang, Chang Gengrong, Zhang Xiaohua, Wang Dong, He Binfeng, Fu Fuxing, Meng Yu, Ma Fei, Xu Kewei. Shot-Peened Surface Residual Stress Relaxation and Fatigue Resistance of 17-4PH Steel at Elevated Temperature[J]. Rare Metal Materials and Engineering,2021,50(5):1549~1555.]
DOI:10.12442/j. issn.1002-185X.20200030

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  • 收稿日期:2020-01-14
  • 最后修改日期:2020-03-04
  • 录用日期:2020-03-05
  • 在线发布日期: 2021-07-19
  • 出版日期: 2021-05-25