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一种第三代单晶高温合金固溶热处理组织研究
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深圳万泽中南研究院

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深圳市发展和改革委员会项目(SZDRC 20181000),广东省重点领域研发计划项目(2019B010935001)


Investigation on the Solution Heat Treated Microstructure of a Third Generation Single Crystal Superalloy
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Wedge Central South Research Institute

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    摘要:

    本工作对一种第三代单晶高温合金的试棒铸件进行了固溶热处理实验,研究了热处理气氛对试棒表面层组织的影响,探讨了解决贫Cr层问题的新方法。在真空状态下进行热处理时,发现试棒表面出现了深度约为70μm的 Cr、Co和Re等元素的贫化层。在高纯度的氩气气氛中热处理时,样品出现严重的表面氧化层和熔融层,深度达到约1mm。其原因是高温下充入保护气体时会大大增强炉内气氛的宏观对流,加速铸件表面的氧化反应和合金元素挥发。为尽量减小炉内气氛对流的影响,将实验样品装入陶瓷管进行保护,形成相对相对密闭的空间,消除大范围对流的可能性。结果表明,该措施不但避免了合金表面的氧化反应,也使高温下各种合金元素的挥发很快达到饱和,避免了表面层中合金元素的蒸发,有效防止了铸件表面贫化层的形成。

    Abstract:

    In the present experiments, the casting samples of a third generation single crystal superalloy were solution heat treated in different atmospheres, in order to investigate the microstructure near the sample surface and to develop a suitable measure avoiding the Cr-depletion layer. Under high vacuum atmosphere, a depletion layer of alloying elements such as Cr, Co and Re was observed beneath the sample surface, with about 70 μm in depth. When the furnace chamber was filled with argon gas to protect the sample, unexpectedly, the oxidation of the sample surface occurred and the depletion incipient melting zone in a depth of about 1 mm was detected. This unusual phenomena may be attributed to the filling of the protective gas which caused the strong convection in the furnace chamber under very high temperature, in spite of the high purity of the used argon gas. When the sample was enclosed in a ceramic tube during heat treatment, the sample was located in a narrow space and isolated from the strong convection in the large furnace chamber. In this case, the reaction of casting sample with the furnace atmosphere was effectively suppressed during heat treatment process. Moreover, the evaporation of the alloying elements became quickly saturated within the narrow closed space. As a result, the serious depletion of the alloying elements from the casting surface was successfully avoided.

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马德新,赵运兴,徐维台,皮立波,李重行,徐福泽.一种第三代单晶高温合金固溶热处理组织研究[J].稀有金属材料与工程,2021,50(9):3320~3326.[Ma Dexin, Zhao Yunxing, Xu Weitai, Pi Libo, Li Zhongxing, Xu Fuze. Investigation on the Solution Heat Treated Microstructure of a Third Generation Single Crystal Superalloy[J]. Rare Metal Materials and Engineering,2021,50(9):3320~3326.]
DOI:10.12442/j. issn.1002-185X.20200738

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历史
  • 收稿日期:2020-09-22
  • 最后修改日期:2020-09-29
  • 录用日期:2020-10-23
  • 在线发布日期: 2021-09-27
  • 出版日期: 2021-09-24