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厚度和晶粒尺寸对高温合金带材起皱性能的影响
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1.中国航发北京航空材料研究院 应用评价中心;2.北京航空航天大学机械工程及自动化学院

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国家自然科学基金资助(项目号51975031)、装备预先研究基金(项目号6141C26)、国防技术基础研究项目(项目号JD191381)


Effect of thickness and grain size on wrinkling properties of superalloy strip
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国家自然科学基金资助(项目号51975031)、装备预先研究基金(项目号6141C26)、国防技术基础研究项目(项目号JD191381)

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    摘要:

    起皱失稳是金属薄板塑性成形过程中影响零件成形质量和尺寸精度的主要缺陷之一,而薄板厚度和微观组织对起皱行为的影响规律尚不明确。以不同厚度(0.2~0.25mm)与晶粒尺寸(7.12~88.39μm)的GH4169合金带材为研究对象,开展方板对角拉伸试验,通过对比试验和模拟的载荷位移曲线验证了数值模拟的有效性。基于能量法和数值模拟相结合的方法建立了GH4169带材的起皱极限曲线。结果表明,随着带材厚度方向上晶粒数的减少,GH4169带材起皱极限曲线斜率绝对值下降,更易发生起皱现象。高温合金带材起皱的尺度依赖性是由于厚度方向晶粒数减少,不同晶粒间各向异性增强,材料变形协调能力变弱,抗皱能力变差。

    Abstract:

    Wrinkling is one of the main defects that affect the part’s quality and dimensional precision during plastic forming process of sheet metal. However, the influence of thickness and microstructure of sheet on wrinkling behavior is not clear. Taking ultra-thin GH4169 superalloy strip with different thicknesses (0.2mm~0.25mm) and grain sizes (7.12~88.39μm) as the research object, Yoshida Buckling Test are carried out. Then, the load-displacement curves of experimental and simulation results are compared so that the effectiveness of the numerical simulation is verified. By combining the theory of energy method with finite element numerical simulation, wrinkling limit curves of GH4169 strip with different thicknesses and grain sizes are established. The results show that with the reduction of the number of grains in the strip thickness direction, the the absolute slope of the wrinkling limit curves of GH4169 strip decreases, which is more prone to wrinkle. With the decrease of the grain number in the thickness direction, the anisotropy among different grains is enhanced, and the deformation coordination ability of the material is weakened. As a consequence, the wrinkle resistance ability is weakened and the wrinkling of superalloy strip shows size dependence.

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王彦菊,门明良,万敏,贾崇林,沙爱学,孟宝.厚度和晶粒尺寸对高温合金带材起皱性能的影响[J].稀有金属材料与工程,2022,51(4):1363~1370.[Wang Yanju, Men Mingliang, Wan Min, Jia Chonglin, Sha AiXue, Meng Bao. Effect of thickness and grain size on wrinkling properties of superalloy strip[J]. Rare Metal Materials and Engineering,2022,51(4):1363~1370.]
DOI:10.12442/j. issn.1002-185X.20210289

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  • 收稿日期:2021-04-02
  • 最后修改日期:2021-05-08
  • 录用日期:2021-05-24
  • 在线发布日期: 2022-05-05
  • 出版日期: 2022-04-28