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一种新型第三代镍基粉末高温合金的微观组织及其力学性能研究
作者:
作者单位:

1.深圳市万泽中南研究院有限公司;2.哈尔滨工业大学(深圳)

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中图分类号:

TG146.1+5

基金项目:

国家科技重大专项(2017-VI-0009-0080),深圳市工业和信息化局项目(201806071114243770),广东省重点领域研发计划项目(2019B010935001)


Study on the Microstructure and Mechanical Properties of a New Third-generation Nickel-based Powder Superalloy
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Harbin Institute of Technology, Shenzhen

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    摘要:

    本工作研究了一种自主研发的第三代粉末高温合金WZ-A3不同工艺状态的显微组织特征以及热处理后合金的高温拉伸、蠕变以及疲劳性能。该合金采用热等静压(HIP)+热挤压(HEX)+锻造(HF)+热处理(HT)工艺加以制备。结果表明:HIP态合金晶粒度等级为ASTM8~9级,晶界存在粗大γ'相,晶内存在相对细小的γ'相;经挤压+锻造后,合金晶粒度等级可达ASTM13~14级,晶内γ'相细化,但晶界处的γ'相数量明显增多;热处理后合金晶界处大块状的γ'相数量明显减少,晶内γ'相平均尺寸由HIP态的400nm细化至热处理态的200nm。过固溶+时效热处理后的合金700℃抗拉强度和屈服强度分别达1360MPa和1029MPa,延伸率和断面收缩率分别为23.5%和17%;在800℃/330MPa条件下蠕变量达0.2%时所用时长为229小时;700℃/0~0.8%/0.33Hz条件下的疲劳寿命为24500循环周次。蠕变性能和疲劳性能与LSHR和ME3等三代镍基粉末高温合金相当,但700℃拉伸强度较LSHR合金高近50MPa,延伸率为其3倍,屈服强度稍有降低。

    Abstract:

    A new third-generation nickel-based powder superalloy WZ-A3 was designed through a thermodynamic software. It was prepared by hot isostatic pressing (HIP) + hot extrusion (HEX) + isothermal forging (IF) + heat treatment (HT) processes. The influence of the process conditions on the microstructure of the alloy was studied. The high temperature tensile, creep and fatigue performance of the alloy after supersolvus heat treatment were also explored. The results show that the average grain size of the HIPed alloy is ASTM 8~9, while coarse γ" phase exists on the grain boundary and finer γ" particles presents within grain. After extrusion + forging, the grain size reduces to ASTM 13~14, the γ" particle within the grain is refined, but the number density of large γ" phase increases significantly. After supersolvus heat treatment, the large γ" particles are absent and the average size of the γ" particle is refined to 200nm. Corresponding tensile strength and yield strength of the supersolvus heat-treated alloy at 700℃ are 1360MPa and 1029MPa, respectively, and the elongation and percentage reduction of area after fracture are 23.5% and 17%, respectively. Under the condition of 800℃/330MPa, the time required for the creep strain to reach 0.2% is 229 hours, and the fatigue life at 700°C with a strain of 0~0.8% is 24,500 cycles. The creep and fatigue performance of the alloy are equivalent to typical third-generation nickel-based powder superalloys such as LSHR and ME3. This self-developed alloy has a tensile strength of nearly 50 MPa higher at 700°C and an elongation rate of 3 times compared with the supersolvus heat-treated LSHR alloy, but the yield strength is slightly lower.

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程俊义,朱立华,肖磊,郭建政,计红军.一种新型第三代镍基粉末高温合金的微观组织及其力学性能研究[J].稀有金属材料与工程,2022,51(4):1478~1487.[CHENG JUNYI, ZHU LIHUA, XIAO LEI, GUO JIANZHENG, JI HONGJUN. Study on the Microstructure and Mechanical Properties of a New Third-generation Nickel-based Powder Superalloy[J]. Rare Metal Materials and Engineering,2022,51(4):1478~1487.]
DOI:10.12442/j. issn.1002-185X.20210345

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历史
  • 收稿日期:2021-04-19
  • 最后修改日期:2021-07-25
  • 录用日期:2021-07-28
  • 在线发布日期: 2022-05-05
  • 出版日期: 2022-04-28