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一种第三代单晶高温合金铸件表面层组织研究
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1.中南大学粉末冶金研究院;2.深圳市万泽中南研究院有限公司

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国家自然科学基金项目(项目号No. 91860103和No. 92060104),深圳市海外高层次人才资金(KQTD2015032716463668)


Investigation on the Surface Layer of Blade Castings of a Third Generation Single Crystal Superalloy
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1.Powder Metallurgy Research Institute,Central South University;2.Wedge Central South Research Institute

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    摘要:

    采用一种第三代单晶高温合金制备了某型号的涡轮叶片铸件,经真空固溶热处理后,发现在叶片铸件表面形成了大量形状不规则的亮白色组织。经对叶片进行解剖和金相观察,发现铸件内部组织为均匀的γ相,但外部存在一个明显的表面层。表面层中基体为连续分布的亮白色γ’相,主要组成元素为Ni,Al和Ta,表面层γ’相基体上析出了许多片状的TCP相。对铸件表面附近的成分分布进行了测量分析,显示铸件表面层为典型的贫Cr层。正是Cr元素的贫化,导致了表面层中γ相向γ’相的转变和γ’相与TCP相的共轭生长。贫Cr层的出现还导致了在表面层与内部组织之间出现了较多的残存γ/γ’共晶。

    Abstract:

    A batch of turbine blade castings were produced by using a third generation single crystal superalloy. After solution heat treatment, a large number of bright white spots with irregular shapes were observed on the blade surface. Through metallographic detection of the blade sections, a distinct surface layer was exhibited, in spite of the uniform γ phase structure in the internal area of the castings. The bright white substrate of the surface layer is determined to be continuous γ’ phase composed of Ni, Al and Ta elements. In the surface layer, a lot of lamellar TCP phases precipitated from the γ’ phase matrix. The element distribution near the surface of the casting was measured and analyzed. It was confirmed that the surface layer of the casting was a typical Cr-poor layer, leading to the phase transition from γ to γ’ and the coupled growth of γ’ and TCP phases. The depletion of Cr in the surface layer also resulted in the residual of γ/γ’ eutectic between the surface layer and the internal area.

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赵运兴,马德新,徐维台,员莹莹,李重行.一种第三代单晶高温合金铸件表面层组织研究[J].稀有金属材料与工程,2023,52(3):1162~1168.[Zhao Yunxing, Ma Dexin, Xu Weitai, Yuan Yingying, Li Zhongxing. Investigation on the Surface Layer of Blade Castings of a Third Generation Single Crystal Superalloy[J]. Rare Metal Materials and Engineering,2023,52(3):1162~1168.]
DOI:10.12442/j. issn.1002-185X.20220496

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历史
  • 收稿日期:2022-06-08
  • 最后修改日期:2022-10-25
  • 录用日期:2022-11-09
  • 在线发布日期: 2023-04-07
  • 出版日期: 2023-03-24