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重复纳米切削对γ-TiAl合金表面质量及亚表面损伤的影响
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兰州理工大学机电工程学院

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中图分类号:

TG146;TG111;TH161

基金项目:

国家自然科学基金(No.52065036);甘肃省自然科学基金(No.20JR5RA448);兰州理工大学红柳一流学科建设项目


Effect of repeated nanocutting on surface quality and subsurface damage of γ-TiAl alloy
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Affiliation:

School of Mechanical and Electronical Engineering,Lanzhou University of Technology

Fund Project:

National Natural Science Foundation of China (52065036); Natural Science Foundation of Gansu (20JR5RA448); Hongliu First-class Disciplines Development Program of Lanzhou University of Technology

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    摘要:

    本文运用分子动力学方法对单晶γ-TiAl合金重复纳米切削过程进行了模拟,研究了重复纳米切削过程中的切削力和微观组织缺陷演化,分析了已加工表面的粗糙度和残余应力,讨论了重复纳米切削和单次切削之间的差异。结果表明:重复纳米切削伴随着位错的形成和湮灭,第二次切削过程中的位错线长度波动小于第一次切削,切削状态更稳定;加工初始阶段的切削力迅速增大,随后切削力进入稳定加工阶段。同时发现,第二次切削的切削力小于第一次切削的切削力;二次切削后,残余应力分布更加均匀,且刀具的二次挤压作用使得加工表面层残余压应力增大;二次切削加工可以提高表面质量和降低亚表面损伤,而残余压应力的增大及加工所需能量的增加降低了已加工表面的可塑性,使得第三次切削加工对二者没有明显改善。

    Abstract:

    In this paper, the repetitive nano-cutting process of single crystal γ-TiAl alloy was simulated by molecular dynamics method. The evolution of cutting force and microstructure defects in the repetitive nano-cutting process was studied. The roughness and residual stress of the machined surface were analyzed, and the difference between repetitive nano-cutting and single-cutting was discussed. The results show that the repeated nano-cutting process is accompanied by the formation and annihilation of dislocations, and the fluctuation of dislocation line length in the second cutting process is less than that in the first cutting process, and the cutting state is more stable; The cutting force increases rapidly in the initial stage of machining, and then the cutting force enters the stable machining stage. At the same time, it is found that the cutting force of the second cutting is less than that of the first cutting. After secondary cutting, the residual stress distribution is more uniform and the residual compressive stress of the machined surface layer increases due to the secondary extrusion of the tool; Secondary machining can improve surface quality and reduce subsurface damage, while the increase of residual compressive stress and the increase of energy required for machining reduce the plasticity of the machined surface, so that the tertiary machining has no obvious improvement on both.

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刘洋,冯瑞成,姚鹏,李海燕,曹卉,雷春丽,李建华.重复纳米切削对γ-TiAl合金表面质量及亚表面损伤的影响[J].稀有金属材料与工程,2023,52(10):3507~3514.[Liu Yang, Feng Ruicheng, Yao Peng, Li Haiyan, Cao Hui, Lei Chunli, Li Jianhua. Effect of repeated nanocutting on surface quality and subsurface damage of γ-TiAl alloy[J]. Rare Metal Materials and Engineering,2023,52(10):3507~3514.]
DOI:10.12442/j. issn.1002-185X.20220764

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  • 收稿日期:2022-09-26
  • 最后修改日期:2023-08-31
  • 录用日期:2022-11-11
  • 在线发布日期: 2023-10-27
  • 出版日期: 2023-10-24