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钛合金真空自耗熔炼过程中电流、磁场和电磁力数值模拟
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1.北京科技大学 钢铁共性技术协同创新中心,北京 100083;2.攀钢集团攀枝花钢铁研究院有限公司,四川 攀枝花 617000;3.成都先进金属材料产业技术研究院股份有限公司,四川 成都 610300

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Numerical Simulation of Current, Magnetic Field and Electromagnetic Force in Vacuum Arc Remelting of Titanium Alloy
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1.Collaborative Innovation Center of Steel Technology, University of Science and Technology Beijing, Beijing 100083, China;2.Pangang Group Panzhihua Research Institute of Iron and Steel Co., Ltd, Panzhihua 617000, China;3.Chengdu Advanced Metal Materials Industrial Technology Research Institute Co., Ltd, Chengdu 610300, China

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    摘要:

    采用有限元模拟软件Ansys Electromagnetics Suite中Maxwell 3D模块建立钛合金真空自耗熔炼过程电磁场数学物理模型,分析并掌握熔炼过程中电流、磁场和电磁力相互作用规律,并研究了熔炼电流和搅拌电流变化对磁场及电磁力的影响。结果表明:铸锭中电流均呈向心分布,且集中分布在铸锭上部350 mm范围内;熔炼电流产生切向磁场,搅拌电流产生轴向磁场,两者进行简单耦合;在熔炼电流及其自感磁场的作用下,产生径向和轴向电磁力;该电磁力又在搅拌磁场的作用下发生旋转,产生切向电磁力;随熔炼电流线性变化,磁场切向分量和电磁力的径向和轴向合力均呈线性变化;随搅拌电流线性变化,磁场轴向分量和电磁力径向分量均呈线性变化。

    Abstract:

    The Maxwell 3D module in Ansys Electromagnetics Suite was used to establish a mathematical and physical model for electromagnetic field in the vacuum arc remelting process of titanium alloy, and the interaction law of current, magnetic field and electromagnetic force in the melting process was analyzed. The results show that the current in the ingot is centripetal and concentrated within 350 mm of the upper part of the ingot. Tangential magnetic field is generated by smelting current and axial magnetic field is generated by stirring current, which are simply coupled. Under the action of smelting current and its self-induced magnetic field, radial and axial electromagnetic forces are generated; the electromagnetic force rotates under the action of the stirring magnetic field, generating tangential electromagnetic force. With the change of smelting current, the tangential component of magnetic field and the radial and axial resultant force of electromagnetic force change linearly. The axial component of the magnetic field and the radial component of the electromagnetic force change linearly with the stirring current.

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靖振权,孙彦辉,陈炼,耿乃涛,郑友平,彭力,王莹.钛合金真空自耗熔炼过程中电流、磁场和电磁力数值模拟[J].稀有金属材料与工程,2023,52(6):1994~2001.[Jing Zhenquan, Sun Yanhui, Chen Lian, Geng Naitao, Zheng Youping, Peng Li, Wang Ying. Numerical Simulation of Current, Magnetic Field and Electromagnetic Force in Vacuum Arc Remelting of Titanium Alloy[J]. Rare Metal Materials and Engineering,2023,52(6):1994~2001.]
DOI:10.12442/j. issn.1002-185X.20220826

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历史
  • 收稿日期:2022-10-20
  • 最后修改日期:2023-02-17
  • 录用日期:2023-03-03
  • 在线发布日期: 2023-07-03
  • 出版日期: 2023-06-30