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GH4151合金的凝固偏析行为及均匀化热处理研究
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“航空发动机与燃气轮机”国家科技重大专项项目(No.2019-Ⅵ-0006-0120);国家重点研发计划项目(Nos.2019YFA0705300和 2017YFA0700703);中国科学院金属研究所创新(No.2021-PY09);辽宁省博士启动(项目号No.2020-BS-007)


Research on solidification segregation behavior and homogenization heat treatment of GH4151 alloy
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    摘要:

    GH4151合金是一种承温能力高达800 ℃的新型涡轮盘用铸锻变形高温合金,该合金在凝固过程中元素偏析严重,主要偏析元素包括Nb、Mo和Ti等元素,同时合金中包含大量的C元素,在熔炼凝固后期由于残余液相中的元素富集,枝晶间会析出大量有害相,包括(γ-γ′)共晶,Laves相,η相和MC碳化物。实验通过研究C含量对各偏析元素的影响发现,增加C含量可减轻Nb元素在枝晶间的偏析,此外,随C含量的增加枝晶更发达,枝晶间区域减少。随后通过研究在1160 ℃-1210 ℃不同温度下的均匀化热处理对各枝晶间析出相的影响发现,(γ-γ′)共晶和Laves相的熔点约为1180 ℃,η相的熔点约为1200 ℃,MC碳化物的熔点超过1300 ℃;同时,发现1170 ℃/16 h- 1200 ℃/8 h双步均匀化热处理不仅可以消除铸锭中的偏析,而且避免了低熔点相过烧而产生的孔洞,使坯料更加有利于后续开坯变形。

    Abstract:

    GH4151 alloy is a new type of casting and deformation superalloy of turbine disk with the temperature bearing capacity up to 800 ℃. The alloy has severe elemental segregation during solidification, main segregation elements including Nb, Ti and Mo element. Meanwhile, the alloy contains a large amount of C element. In the late stages of solidification, due to the enrichment of elements in the residual liquid phase, a large number of harmful phases, including (γ-γ′) eutectic, Laves phase, η phase and MC carbides, precipitate between the dendrites. By studying the influence of C content on the segregation elements, it is found that increasing C content can reduce the segregation of Nb elements between dendrites. In addition, with the increase of C content, the dendrites become more developed and the inter-dendrite area decreases. The melting points were determined by studying the effects of homogenization heat treatment at different temperatures from 1160 ℃ to 1210 ℃ that (γ-γ") eutectic and Laves phases are about 1180 ℃, η phase is about 1200 ℃ and MC carbide is more than 1300 ℃. At the same time, it is found that the 1170 ℃/16 h-1200 ℃/8 h double step homogenization heat treatment can not only eliminate the segregation in the ingot, but also avoid the holes caused by the overburning of the low melting point phases, which makes the billet more conducive to the subsequent billet deformation.

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盖永超,张瑞,周子荐,吕少敏,崔传勇,曲敬龙. GH4151合金的凝固偏析行为及均匀化热处理研究[J].稀有金属材料与工程,2024,53(1):159~168.[Gai Yongchao, Zhang Rui, Zhou Zijian, Lv Shaomin, Cui Chuanyong, Qu Jinglong. Research on solidification segregation behavior and homogenization heat treatment of GH4151 alloy[J]. Rare Metal Materials and Engineering,2024,53(1):159~168.]
DOI:10.12442/j. issn.1002-185X.20220996

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  • 收稿日期:2022-12-23
  • 最后修改日期:2023-02-08
  • 录用日期:2023-02-21
  • 在线发布日期: 2024-01-29
  • 出版日期: 2024-01-24