+高级检索
PVD-TiN/AlTiN纳米复合涂层板状晶硬质合金刀具铣削行为及失效机理
DOI:
作者:
作者单位:

1.崇义章源钨业股份有限公司;2.南昌航空大学;3.赣州澳克泰工具技术有限公司

作者简介:

通讯作者:

中图分类号:

基金项目:

江西省主要学科学术和技术带头人培养计划-青年人才项目(项目号:20225BCJ23012);江西省产业链科技创新揭榜挂帅项目(项目号:20224BBE51041);赣州市科技计划项目(项目号:2023PGX17232)


Milling Behavior and Failure Mechanism of PVD-TiN/AlTiN Nano Composite Coated Plate-grained Cemented Carbide Tools
Author:
Affiliation:

1.Chongyi Zhangyuan Tungsten Co. Ltd.;2.Nanchang Hangkong University;3.Achteck Tool Technology Co. Ltd.

Fund Project:

Young training program of major academic and technical leaders in jiangxi Province(Grant no. 20225BCJ23012);Jiangxi Province Industrial Chain Technology Innovation Joint Venture Unveils the Leading Project(Grant no. 20224BBE51041, 20224BBE51042)

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    选取传统硬质合金WC–10Co–0.6Cr3C2(wt.%)基体作为参照对象,采用钛诱导法制备了WC–10Co–0.4TiC–0.6Cr3C2(wt.%)板状晶硬质合金刀具,并在两组刀具表面沉积PVD-TiN/AlTiN纳米多层复合涂层。系统研究了两种涂层刀具在316L不锈钢加工过程中的铣削行为。结果表明:干式铣削条件下,刀具的主要失效形式为磨损和崩刃,PT刀具(以板状晶硬质合金为基体)铣削寿命较CT刀具(以传统硬质合金为基体)寿命提高了48%;湿式铣削条件下,刀具的主要失效形式为涂层剥落和崩刃,PT刀具铣削寿命较CT寿命提高了41%。干、湿式铣削条件下,PT刀具表面出现第一条宏观热裂纹的时间均晚于CT刀具。PT刀具在铣削加工过程中具有更长的磨损稳定期,优异的抗裂纹萌生和扩展能力是以板状晶硬质合金作为基体的涂层刀具(PT)铣削寿命提高的重要原因。

    Abstract:

    Taking the traditional cemented carbide WC–10Co–0.6Cr3C2 (wt.%) substrate as the reference object, WC–10Co–0.4TiC–0.6Cr3C2(wt.%) plate grained cemented carbide tools were prepared by Ti induction method, and PVD TiN/AlTiN nano multilayer composite coatings were deposited on the surfaces of the two groups of tools. The milling behavior of two coated tools in the machining process of 316L stainless steel was systematically studied. The results show that under the condition of dry milling, the main failure mode of tools are wear and edge collapse, and the milling life of PT tool (based on the plate grained cemented carbide) is 48% longer than that of CT tool (based on the traditional cemented carbide). Under the condition of wet milling, the main failure mode of tools are coating peeling and edge collapse, and the milling life of PT tools is 41% higher than that of CT tools. Under both dry and wet milling conditions, the first macro thermal crack on the surface of PT tool is later than that of CT tool. PT tool has a longer wear stability period in the milling process. Its excellent ability to resist crack initiation and propagation is an important reason for the improvement of the milling life of coated tool (PT) based on plate-like cemented carbide.

    参考文献
    相似文献
    引证文献
引用本文

钟志强,陈宜,薛彦,李声燕,殷磊,苏国江. PVD-TiN/AlTiN纳米复合涂层板状晶硬质合金刀具铣削行为及失效机理[J].稀有金属材料与工程,,().[Zhong Zhiqiang, Chen Yi, Xue Yan, li shengyan, yinlei, su guojiang. Milling Behavior and Failure Mechanism of PVD-TiN/AlTiN Nano Composite Coated Plate-grained Cemented Carbide Tools[J]. Rare Metal Materials and Engineering,,().]
DOI:[doi]

复制
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-01-23
  • 最后修改日期:2024-06-07
  • 录用日期:2024-06-19
  • 在线发布日期:
  • 出版日期: