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工艺参数对焦耳热熔丝增材制造单道多层成形质量的影响
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西安科技大学 机械工程学院

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陕西省秦创原“科学家+工程师”队伍建设项目(2022KXJ-071);2022年度秦创原成果转化孵化能力提升项目(2022JH-ZHFHTS-0012);陕西省重点研发计划-“两链”融合重点专项-秦创原总窗口产业集群项目(2023QCY-LL-02)西咸新区科技计划(2022-YXYJ-003)、(2022-XXCY-010)


Influence of process parameters on the forming quality of single multilayer by Joule heat fuse additive manufacturing
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College of Mechanical Engineering, Xi’an University of Science and Technology, Xi’an

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Shaanxi Province Qin Chuangyuan

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    摘要:

    针对太空舱制造中设备复杂、体积大及能耗高等不足,提出了一种体积小、低能耗的滑压式焦耳热熔丝增材制造技术。但工艺参数的不合理性会导致焦耳热增材制造技术单道多层成形质量一致性差,很难达到成形薄壁件的条件。故本文设计了正交实验成形出了不同层数的单道多层样件并对其进行成形质量评分,分别分析了打印电流、成形速度及接触压力对单道多层成形质量的影响,得出了最优工艺参数并对实验结果进行了质量表征。结果表明:打印电流对单道多层成形质量的影响最显著,在最优工艺参数下,成形截面熔合好,表面连续光滑,其中单道3层表面粗糙度为0.16um,截面熔合区平均维氏硬度317HV,为后续利用焦耳热增材制造技术成形薄壁件奠定了基础。

    Abstract:

    Aiming at the shortage of complex equipment, large volume and high energy consumption in space capsule manufacturing, a novel Joule heat of sliding pressure fuse additive manufacturing technology with reduced volume and energy consumption has been proposed. But the unreasonable process parameters will lead to the poor consistency of single-channel multilayer forming quality in Joule heat additive manufacturing technology, and it is difficult to reach the condition of forming thin-walled parts. In this paper, an orthogonal experiment was designed to fabricate single multilayer samples with varying numbers of layers, followed by an evaluation of their forming quality. The influence of printing current, forming speed and contact pressure on the forming quality of the single multilayer was analyzed. The optimal process parameters were obtained and the quality characterization of the experimental results was carried out. The results show that the printing current has the most significant influence on the forming quality of single multilayer. Under the optimal process parameters, the forming section is fused well and the surface is continuously smooth. The surface roughness of single 3-layer is 0.16um, and the average Vickers hardness of cross section fusion zone is 317HV, which lays a foundation for the subsequent use of Joule thermal additive manufacturing technology to form thin-wall parts.

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李素丽,樊龙飞,陈继超,高壮,熊杰,杨来侠.工艺参数对焦耳热熔丝增材制造单道多层成形质量的影响[J].稀有金属材料与工程,,().[LiSuli, Fan Longfei, Chen Jichao, Gao Zhuang, Xiong Jie, Yang Laixia. Influence of process parameters on the forming quality of single multilayer by Joule heat fuse additive manufacturing[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-04-16
  • 最后修改日期:2024-06-06
  • 录用日期:2024-06-19
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