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SiO2纳米颗粒/硅酸盐对TC4钛合金微弧氧化膜层性能的影响
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1.西南石油大学 新能源与材料学院;2.低碳智能燃煤发电与超净排放全国重点实验室

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四川省科技计划项目(2022YFSY0018)


Effect of SiO2 nanoparticles/silicate on characteristics of micro?arc oxidation coating formed on TC4 alloy
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Affiliation:

1.School of New Engineering and Materials, Southwest Petroleum University;2.State Key Laboratory of Low-carbon Smart Coal-fired Power Generation and Ultra-clean Emission.

Fund Project:

Sichuan Science and Technology Program under Grant (2022YFSY0018)

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    摘要:

    通过向偏铝酸钠基础电解液中加入SiO2纳米颗粒或硅酸钠制备了TC4钛合金微弧氧化(MAO)膜。使用XRD、SEM、EDS、电化学工作站和摩擦磨损仪检测并分析添加剂对膜层的影响。结果表明,SiO2纳米颗粒和硅酸钠的添加能够显著改善膜层的性能,膜层主要物相为金红石型和锐钛矿型TiO2、α-Al2O3、γ-Al2O3、Al2TiO5与SiO2。成膜过程中,SiO2纳米颗粒和硅酸钠的加入能有效增加膜层的厚度与致密度,同时具有优异物理性能的SiO2纳米颗粒可以直接沉积在放电通道处,大大提高了膜层的耐磨性和耐腐蚀性。其中,添加SiO2纳米颗粒的膜层具有最优异的耐蚀性与耐磨性,腐蚀速率与平均摩擦系数分别为最低的4.095×10-5mm/a和0.3。

    Abstract:

    TC4 micro-arc oxidation (MAO) coatings were prepared by adding SiO2 nanoparticles and sodium silicate to the sodium meta-aluminate-based electrolyte. The effect of additives was systematically investigated using XRD, SEM, EDS, electrochemical, and wear tests. The additives could considerably accelerate the formation of MAO coatings. The coatings were mostly composed of rutile and anatase TiO2, α-Al2O3, γ-Al2O3, Al2TiO5 and SiO2. Sodium silicate and SiO2 nanoparticles were added to the coating to effectively reduce the size of micropores and increase its thickness, whereas SiO2 nanoparticles with superior physical properties could be directly deposited at the discharge channel, significantly increasing the coating's resistance to wear and corrosion. The coating with SiO2 nanoparticles provided the best overall performance, with the lowest corrosion rate and average friction coefficient (4.095×10-5 mm/a and 0.30, respectively).

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孙枫宇,杨钊,胡杰,龚云柏,王平,罗启铭,朱满兰. SiO2纳米颗粒/硅酸盐对TC4钛合金微弧氧化膜层性能的影响[J].稀有金属材料与工程,,().[Sun Fengyu, Yang Zhao, Hu Jie, Gong Yunbai, wang ping, Luo Qiming, Zhu Manlan. Effect of SiO2 nanoparticles/silicate on characteristics of micro?arc oxidation coating formed on TC4 alloy[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-07-01
  • 最后修改日期:2024-12-20
  • 录用日期:2024-12-03
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