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蓝宝石/Ag-Cu-3Ti/TC4合金钎焊接头组织演变与力学性能
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1.西安热工研究院有限公司;2.郑州机械研究所有限公司

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Microstructure Evolution and Mechanical properties of the sapphire/TC4 alloy joints brazed by Ag-Cu-3Ti Filler Metal
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    摘要:

    针对蓝宝石/金属钎焊连接面临钎料对蓝宝石表面润湿性差难题,研究了蓝宝石/Ag-Cu-3Ti/TC4合金钎焊接头界面结构特征、钎焊温度及保温时间对钎焊接头剪切性能影响、钎焊界面连接机理。结果表明:蓝宝石与钎料形成致密冶金反应层,钎料反应层生成Ag基固溶体、Cu基固溶体和复杂晶体相等,TC4合金侧形成脆化层和晶间渗入区。随钎焊温度升高,钎焊接头剪切强度明显减小;随保温时间延长,接头剪切强度先增大后减小。钎焊接头断口呈蓝宝石脆性断裂和钎料“胶贴式”混合断裂形貌,钎焊连接仅靠少部分Ag-Cu-3Ti钎料与蓝宝石的界面冶金结合力。钎焊过程中Ti、Cu向蓝宝石侧扩散并富集到Al2O3表面,界面处发生充分固-液相作用形成稳定金属间化合物,TC4合金侧晶粒不断向基体成长,两者致使钎焊接头剪切强度明显提升。

    Abstract:

    Ceramic/metal welding connection faces the challenge of poor wetting of sapphire surface by brazing materials. The interface structure of the sapphire/Ag-Cu-3Ti/TC4 alloy brazed joint, the effects of temperature and holding time on the shear properties, and the mechanism of interface connection were studied. The results show that the sapphire side formed a dense metallurgical reaction layer. The microstructure of the reaction layer was composed of Ag base solid solids, Cu base solid solids and the crystal, et al. TC4 alloy side formed a crispy layer and a crystal infiltration area. With the increase in brazing temperature, the shear strength of the brazed joint reduced significantly. As the holding time was prolonged, the shear strength of the brazed joint increased firstly and then decreased. The fracture surface of the brazed joint exhibited a mixed fracture morphology of the sapphire brittle fracture and filler metal "adhesive type" fracture. The brazing connection relied solely on the metallurgical bonding strength between a small portion of Ag-Cu-3Ti brazing metal and the sapphire. During the brazing process, Ti and Cu diffused towards the sapphire side and accumulated on the surface of Al2O3. Sufficient solid-liquid interaction occurred at the interface to form stable intermetallic compounds, and the TC4 alloy side grains continuously grew towards the matrix, resulting in a significant increase in the shear strength of the brazed joint.

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刘全明,肖俊峰,唐文书,高斯峰,高松,孙华为,秦建,程亚芳.蓝宝石/Ag-Cu-3Ti/TC4合金钎焊接头组织演变与力学性能[J].稀有金属材料与工程,,().[Liu Quanming, Xiao Junfeng, Tang Wenshu, Gao Sifeng, Gao Song, Sun Huawei, Qin Jian, Chen Yafang. Microstructure Evolution and Mechanical properties of the sapphire/TC4 alloy joints brazed by Ag-Cu-3Ti Filler Metal[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-07-04
  • 最后修改日期:2024-10-30
  • 录用日期:2024-11-08
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