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Sn、V元素对TA2钛合金钎焊界面调控机理研究
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1.西安热工研究院有限公司;2.华能南京燃机发电有限公司

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国家自然科学基金资助(项目号52304385),陕西省重点研发计划项目资助(项目号2024GX-YBXM-214),陕西省自然科学基础研究计划项目资助(项目号2023-JC-QN-0478),中国华能集团科技项目(项目号HNKJ20-H42),中国华能集团总部科技项目资助(项目号HNKJ22-H16)


Modification mechanisms of Sn and V elements on brazing interface of TA2 titanium alloy
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国家自然科学基金资助(项目号52304385),陕西省重点研发计划项目资助(项目号2024GX-YBXM-214),陕西省自然科学基础研究计划项目资助(项目号2023-JC-QN-0478),中国华能集团科技项目(项目号HNKJ20-H42),中国华能集团总部科技项目资助(项目号HNKJ22-H16)

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    摘要:

    钎焊技术是实现燃气轮机部件结构完整性的重要手段,国内成熟的钛基钎料及其钎焊工艺高度匮乏,研究了Ti-Zr-Cu-Ni钎料成分及钎焊工艺对TA2钛合金钎焊接头界面结构和拉伸性能的影响,探讨了钎料中引入Sn或V元素对钛合金钎焊界面的调控机理。结果表明,钎料中引入Sn或V元素和降低钎焊温度,在钎焊界面处形成的脆化层和晶间渗入区的厚度减薄。钎料中添加1.5 wt.% V或5 wt.% Sn形成的强化相导致钎焊接头拉伸强度增大。钎焊温度升高引发界面冶金反应加剧并形成多种硬脆相,致使接头拉伸强度增大,但拉伸强度随保温时间延长而减小。钎料、界面结合层和基体断口分别呈现脆性、类解理和韧性断裂形貌。Sn与Ti、Zr形成Ti2Sn3、Ti6Sn5、Zr5Sn3等强化相,V与Ni形成Ni3VZr2、NiV3、Ni2V等强化相,均导致接头拉伸强度增大;V与Ni结合,减缓Ni元素向钛合金中扩散,调控钎焊界面冶金反应。

    Abstract:

    Brazing technology is an important method to realize structural integrity of gas turbine components. There is a lack of highly mature Ti-based filler metals and the corresponding brazing technology in China. The effects of Ti-Zr-Cu-Ni filler metal compositions and brazing processes on the interface structure and tensile properties of TA2 titanium alloy brazed joints were studied in detail. Modification mechanisms of Sn or V elements on the brazing interface were discussed. The results show that the thicknesses of embrittlement layer and intergranular infiltration zone at the brazing interface were obviously reduced by adding Sn or V elements and decreasing brazing temperature. The strengthening phase formed by adding 1.5 wt.% V or 5 wt.% Sn to led to an increase in the tensile strength of the brazed joint. The increase in brazing temperature led to intensified metallurgical reactions at the interface and the formation of various hard and brittle phases, resulting in an increase in the tensile strength of the joint, but the tensile strength decreases with prolonged insulation time. The fracture surfaces of the filler metal, interface bonding layer, and the matrix exhibited brittle, cleavage like, and ductile fracture morphology, respectively. Sn combined with Ti and Zr to form strengthening phases such as Ti2Sn3, Ti6Sn5, and Zr5Sn3, while V combined with Ni to form strengthening phases such as Ni3VZr2, NiV3, and Ni2V, all of which led to an increase in the tensile strength of the brazed joint. V combined with Ni to slow down the diffusion of Ni element into titanium alloy and regulate the metallurgical reaction at the brazing interface.

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刘全明,肖俊峰,唐文书,高斯峰,翟春华,黄庆,牛晨晖,苏新民. Sn、V元素对TA2钛合金钎焊界面调控机理研究[J].稀有金属材料与工程,,().[Liu Quanming, Xiao Junfeng, Tang Wenshu, Gao Sifeng, Zhai Chunhua, Huang Qing, Niu Chenhui, Su Xinmin. Modification mechanisms of Sn and V elements on brazing interface of TA2 titanium alloy[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-07-10
  • 最后修改日期:2024-10-23
  • 录用日期:2024-11-08
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