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均质与变密度增材制造极小曲面力学性能与吸能特性研究
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1.浙江工业大学 机械工程学院;2.浙大城市学院

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浙江省自然科学(LQ21E040004);粉末冶金国家重点实验室


Mechanical Properties and Energy Absorption Characteristics of TPMS Fabricated by Homogeneous and Variable Density Additive Manufacturing
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    摘要:

    本文基于金刚石型极小曲面结构,采用线性梯度壁厚的调控方法,设计了均质以及变密度的两类极小曲面点阵结构模型,并采用选择性激光熔化技术进行制备。通过实验分析了相对密度、打印方向以及模型类型对力学性能与吸能特性的影响规律,并采用有限元方法验证了变密度点阵结构的应力分布和破坏机理。结果表明:均质极小曲面点阵结构的破坏形式为45o剪切断裂,且发生在塑性变形初期;变密度极小曲面点阵结构的破坏形式为层间坍塌,整体结构具有较为优异的承载及吸能能力。当极小曲面点阵结构的相对密度为0.275时,均质极小曲面点阵结构的极限抗压强度可达193.8 MPa,发生破坏时变形量为7.7%,累计吸能值为11.76 MJ/m3,而变密度极小曲面点阵结构的极限抗压强度可达221.4 MPa,在变形量为50%时仍保持结构完整,累计吸能值可达77.52 MJ/m3,是均质结构的6.59倍,表明变密度极小曲面点阵结构具有良好的吸能效果与优异的承载性能,在防撞吸能领域具有较大应用前景。

    Abstract:

    In this paper, based on the D-TPMS lattice structures, two types of TPMS lattice structure models of homogeneous and variable density are designed by the regulation method of linear gradient wall thickness, and prepared by selective laser melting technology. The effects of relative density, printing direction and model type on the mechanical properties and energy absorption characteristics are analysed experimentally, and the stress distribution and damage mechanism of the variable-density lattice structures are verified by the finite element method. The results show that the damage of the homogeneous TPMS lattice structure is 45o shear fracture, which occurs at the early stage of plastic deformation; the damage of the variable density TPMS lattice structure is interlayer collapse, and the overall structure has excellent load bearing and energy absorption capacity. When the relative density of the TPMS lattice structure is 0.275, the ultimate compressive strength of the homogeneous TPMS lattice structure is up to 193.8 MPa, the deformation amount is 7.7%, and the cumulative value of energy absorption is 11.76 MJ/m3, whereas the ultimate compressive strength of the variable-density TPMS lattice structure is up to 221.4 MPa, and the structure is still intact when the deformation amount is 50%, and the cumulative value of energy absorption is up to 77.52 MJ/m3, and the ultimate compressive strength of the TPMS lattice structure is up to 3.5 MJ/m3. The cumulative energy absorption value can reach 77.52 MJ/m3, which is 6.59 times higher than that of the homogeneous structure, indicating that the variable-density TPMS lattice structure has good energy absorption effect and excellent load-bearing performance, and it has a large application prospect in the field of collision avoidance and energy absorption.

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韩 梦,徐圣航,丁 超,黄明浩,苌 成,宋春男,刘石球,汤慧萍.均质与变密度增材制造极小曲面力学性能与吸能特性研究[J].稀有金属材料与工程,,().[Han Meng, Xu Shenghang, Ding Chao, Huang Minghao, Chang Chen, Song Chunnan, Liu Shiqiu, Tang Huiping. Mechanical Properties and Energy Absorption Characteristics of TPMS Fabricated by Homogeneous and Variable Density Additive Manufacturing[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-07-12
  • 最后修改日期:2024-12-23
  • 录用日期:2025-01-03
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