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激光熔化沉积制备Ni基合金复合涂层组织与耐磨损性能研究
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1.东北大学轧制技术及连轧自动化国家重点实验室;2.空军装备部驻沈阳地区军事代表局驻辽阳地区军事代表室;3.中国科学院沈阳自动化研究所

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国家重点研发计划(NO.2022YFB4602203),东北大学开放课题基金(NO. 2023RALKFKT002),省博士科研启动项目(NO.2022-BS-026),自治区重点研发和成果转化项目(NO.2023KJHZ0029),“兴辽英才计划”项目XLYC2203154,沈阳市中青年科技创新人才支持计划项目 RC220527,揭榜挂帅项目2022JH1/10800048


Study on microstructure and wear resistance of Ni-based alloy composite coatings prepared by laser melting deposition
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    摘要:

    Ni基高温合金在严苛的环境下仍能够保持优异的性能。通过激光熔化沉积技术在304NG不锈钢基体上制备Nb和WC复合强化的4级Ni基高温合金涂层,研究了Nb和WC的质量分数对4级Ni镍基高温合金涂层微观组织、显微硬度、耐磨损性能的影响规律。研究结果表明:涂层与基体结合情况良好,无明显裂纹、气孔等缺陷。合金元素Nb的加入生成了新的硬质相NbC、Nb6C5,使合金的共晶组织更加致密的同时也提升材料的硬度和耐磨性能。综合分析,添加10 wt.% Nb+15 wt.% WC的涂层表现出最优的耐磨损性能,连续的共晶组织由长条状、网状转变为分离的短条状、块状、粒状、鱼骨状四种形状,同时WC的加入使涂层的磨损机制由磨粒磨损、黏着磨损转变为疲劳磨损。

    Abstract:

    Ni-based superalloys are able to maintain excellent properties in harsh environments. The Nb and WC composite strengthened grade 4 Ni-based superalloy coatings were prepared on 304NG stainless steel substrate by laser melting deposition technology. The effects of Nb and WC mass fraction on the microstructure, microhardness and wear resistance of grade 4 Ni-based superalloy coatings was studied. The results show that the coating is well combined with the substrate without obvious cracks, pores and other defects. The addition of alloying element Nb generates new hard phases NbC and Nb6C5, which makes the eutectic structure of the alloy denser and also improves the hardness and wear resistance of the material. In the comprehensive analysis, the coating with 10 wt.% Nb + 15 wt.% WC shows the best wear resistance. The continuous eutectic structure changes from long strip and reticulation to four shapes of separated short strip, block, granular and fishbone. At the same time, the addition of WC transforms the wear mechanism of the coating from abrasive wear and adhesive wear to fatigue wear.

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李家栋,邵华阳,刘士伟,贺晨,赵宇辉,赵吉宾.激光熔化沉积制备Ni基合金复合涂层组织与耐磨损性能研究[J].稀有金属材料与工程,,().[lijiadong, shaohuayang, liushiwei, hechen, zhaoyuhui, zhaojibin. Study on microstructure and wear resistance of Ni-based alloy composite coatings prepared by laser melting deposition[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-08-20
  • 最后修改日期:2024-10-14
  • 录用日期:2024-10-18
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