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利用磁性复合流体轮对管材外表面进行超精密抛光的研究
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兰州理工大学

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中国国家自然科学基金,区域科学基金项目(项目编号NSFC No.52265056, 52262013);兰州青年人才项目(2023-QN-38);甘肃省自然科学基金(项目编号23JRRA776)


Study of ultra-precision polishing of outer surface of tube using a magnetic compound fluid wheel
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National Natural Science Foundation of China, Regional Program, (NSFC No.52265056, 52262013), Lanzhou Young Talent Program(2023-QN-38), the Natural Science Foundation of Gansu Province(Grant No.23JRRA776)

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    摘要:

    不锈钢管因其耐腐蚀性能广泛应用于航空和医疗领域。本研究提出了一种采用磁性复合流体(MCF)轮对不锈钢管外表面进行抛光的新方法。首先,构建了抛光装置,并通过Maxwell软件和特斯拉计探讨了MCF轮在工件表面的磁场分布,研究了磁场分布与工件表面材料去除之间的关系。然后,建立了材料去除(MR)模型,并通过给定条件下的实验结果验证了该模型。最后,通过实验研究了羰基铁粉粒径dCIP、磨料粒径dAP、磁铁转速nm、工件转速nc以及MCF供给量V对表面粗糙度Ra和减少率Ra%的影响规律,并探讨了不同参数对表面质量的作用机制。结果表明,抛光过程中的磁感应强度与工件的抛光轮廓呈正相关。MR仿真的趋势与实验值一致,证明了MR模型的准确性。在磁铁转速(nm = 200 rpm)和工件转速(nc = 5000 rpm),以及使用含有羰基铁粉(15 μm)50 wt. %、磨料颗粒(7 μm)12 wt. %、α纤维3 wt. %和磁性液体35 wt. %的MCF浆料(V = 2 mL)的条件下,不锈钢管的表面粗糙度从0.411μm降低到0.007μm,抛光100分钟后,表面粗糙度的减少率达98.297%,证明了这种新方法适用于管材外表面的抛光。

    Abstract:

    The stainless steel tube are widely used in aviation, medical treatment due to the corrosion resistance properties. In this study, a novel method employing a magnetic compound fluid (MCF) wheel was proposed for polishing the outer surface of stainless steel tube. Firstly, a polishing apparatus was constructed, in addition, the distribution of magnetic field of MCF wheel on the workpiece surface was explored by Maxwell software and Tesla meters, and the relationship between magnetic field distribution and material removal on the workpiece surface was investigated. Then, a material removal (MR) model was established and proved by the experimental results under the given conditions. Finally, The influence laws of carbonyl iron powder particle size dCIP, abrasive particle size dAP, magnet speed nm, workpiece speed nc and supply of MCF V on surface roughness Ra and reduction rate Ra% were investigated through experiments, and the mechanism of different parameters on surface quality was explored. The results show that the magnetic induction intensity during polishing is positively correlated with the polished profile of the workpiece. The trend of MR simulation is consistent with the experimental value, which prove the MR model is accurate. The smoothest surface of stainless steel tube can be achieved wherein the revolution speed of the magnet and workpiece (nm = 200 rpm, nc = 5000 rpm), amount of MCF slurry(V = 2 mL) were given using MCF containing carbonyl iron powder (15 μm) 50 wt. %, abrasive particle (7 μm) 12 wt. %, α-fiber 3 wt. %, magnetic fluid 35 wt. %. The final surface roughness decreased from 0.411μm to 0.007μm after 100 min polishing, the reduction rate is 98.297%, which demonstrated that this novel method is appropriate for polishing outer surface of tube.

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王有良,姜哲,张文娟,尹新城,梁博.利用磁性复合流体轮对管材外表面进行超精密抛光的研究[J].稀有金属材料与工程,,().[Wang Youliang, Jiang Zhe, Zhang Wenjuan, Yin Xincheng, Liang Bo. Study of ultra-precision polishing of outer surface of tube using a magnetic compound fluid wheel[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-08-28
  • 最后修改日期:2024-11-15
  • 录用日期:2024-12-02
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