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钨铜均质复合材料高压扭转变形的离散元模拟和实验研究
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合肥工业大学

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TG376;TG331

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中央高校基本科研业务费专项资金(JZ2023HGTB0240,PA2024GDGP0042)


Discrete element simulation and experimental study on the W-Cu homogeneous composites processed by high-pressure torsion
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Hefei University of Technology

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    摘要:

    采用PFC-3D软件对钨铜均质粉末材料高压扭转(High-pressure torsion,HPT)变形进行离散元模拟,分析了压缩与扭转变形过程中的颗粒力链与位移分布规律,及其对不同区域的孔隙率、配位数、等效应力等的影响规律。模拟结果表明,颗粒位移沿压缩方向和半径方向呈梯度分布,模型边缘处和上表面的颗粒位移量最大;压缩阶段的颗粒重排导致孔隙率快速降低,剪切变形促使颗粒二次重排和转动,孔隙率继续缓慢下降,边缘处的致密度和配位数高于中心处,表明大扭转半径下的剪切变形有利于粉体致密。在400 ℃、1.5 GPa条件下对冷压粉坯进行不同圈数高压扭转变形,实验结果表明,随着扭转半径和扭转圈数的增大,颗粒破碎程度和钨铜组织细化程度和分布均匀性得到显著提升,孔隙在高静水压力与剪切力作用下被拉长和闭合,材料致密度由10圈的95.44 ± 0.87%上升到20圈的96.03 ± 0.54%。钨基体的微晶尺寸在15圈HPT变形后被显著细化至20.8nm,位错密度也快速提升至2.35×1014 m-2,晶粒细化和位错累积在15圈变形后处于动态平衡;20圈HPT变形后,在粉体致密、组织细化和位错累积的共同作用下,试样边缘处的显微硬度达到334.8 ± 4.2 HV,较10圈中心处提升了约78.7%。

    Abstract:

    The discrete element simulation of high-pressure torsion (HPT) deformation of W-Cu homogeneous powder material was carried out by PFC-3D software. The force chain and displacement distribution of particles during compression and torsion deformation were analyzed, and their effects on porosity, coordination number and equivalent stress in different regions were discussed. The simulation results indicate that the particle displacement exhibits a gradient distribution along both the compression direction and radial direction, with the maximum displacement located at the sample edge and on the upper surface. During the compression stage, particle rearrangement reduces the porosity rapidly, while shear deformation further promotes secondary particle rearrangement and rotation, which leads to a gradual decrease of porosity. The relative density and coordination number at the sample edge are higher than at the center, indicating that shear deformation with large torsional radius favors powder densification. Under the conditions of 400 °C and 1.5 GPa, HPT deformation was applied to the cold-pressed W-30Cu powder compacts with different turns. The experimental results show that with the increase of torsional radius and HPT turns, the degree of particle breakage, microstructure refinement and homogeneity are improved significantly. Under the combined effect of high hydrostatic pressure and shear force, the pores were elongated and enclosed, which results in the relative density increasing from 95.44 ± 0.87% after 10 turns to 96.03 ± 0.54% after 20 turns. The crystallite size of tungsten significantly reduces to 20.8 nm and the dislocation density rapidly increases to 2.35×101? m?2 after 15 turns and then the grain refinement and dislocation accumulation achieve the dynamic equilibrium. After 20 turns, due to the combined effects of powder densification, microstructure refinement and dislocation accumulation, the microhardness at the samples edge reaches 334.8 ± 4.2 HV, which represents an increase of approximately 78.7% compared to the sample center after 10 turns.

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王雪,朱亚辉,杨岑,甘国强,李萍,薛克敏.钨铜均质复合材料高压扭转变形的离散元模拟和实验研究[J].稀有金属材料与工程,,().[Wang Xue, Zhu Yahui, Yang Cen, Gan Guoqiang, Li Ping, Xue Kemin. Discrete element simulation and experimental study on the W-Cu homogeneous composites processed by high-pressure torsion[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-09-03
  • 最后修改日期:2024-12-02
  • 录用日期:2024-12-03
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