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热力场作用下CFRTP/铝合金界面键合行为研究
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1.国家高速列车青岛技术创新中心;2.中车工业研究院有限公司;3.华南理工大学

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TG401

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Study on interface bonding behavior of CFRTP/Al alloy under the effect of temperature and pressure
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1.National InnovationCenter Of High Speed Train;2.CRRC Industrial Institute Corporation Limited;3.South China University of Technology

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    摘要:

    碳纤维增强热塑性复合材料(Carbon-fiber-reinforced thermoplastic, CFRTP)和铝合金的连接接头可综合两种材料的优良性能,尤其在需考虑轻量化的交通轨道、航空航天等领域有巨大的应用潜力。激光焊接是一种常见的连接技术,具有连接质量高、自动化程度高等优势。然而,由于异种材料存在的物理、化学性质差异导致焊接接头存在相容性低、可焊性差等影响,且目前焊接工艺条件对焊接接头的微观连接机制不明确。因此,本研究采用分子动力学(Molecular dynamics, MD)模拟方法,探讨了碳纤维增强尼龙66 (Carbon-fiber-reinforced Polyamide 66, CFRPA66)与铝合金焊接过程中的微观机制。通过模拟焊接过程中CFRPA66的基体材料PA66分子与铝原子运动和相互作用,分析了焊接界面的分子运动规律。研究结果表明,焊接过程中的温度和压强变化对PA66与铝合金界面处的原子扩散和结合行为有显著影响。10 ps时候,550 K下界面模型在不同温度条件下呈现最大的相互作用能绝对值,1.5 MPa下界面模型在不同压强下呈现最大的相互作用能绝对值。模拟结果为优化CFRPA66与铝合金焊接工艺提供了理论依据,并为进一步提高CFRTP/铝合金复合接头的工业应用奠定了基础。

    Abstract:

    The joint of Carbon fiber reinforced thermoplastic (CFRTP) and aluminum (Al) alloy can combine the excellent properties of the two materials, especially in the transportation track, aerospace and other fields where lightweight needs to be considered. Welding is a common connection technology, which has the advantages of high connection quality and good sealing. However, due to the differences in physical and chemical properties of dissimilar materials, the welding joint has low compatibility and poor weldability, and the current welding process conditions are not clear about the microscopic connection mechanism of the welded joint. Therefore, in this study, Molecular dynamics (MD) simulation method was used to explore the microscopic mechanism of the welding process of Carbon-fiber-reinforced Polyamide 66 (CFRPA66) and Al alloy. By simulating the motion and interaction between PA66 molecule of CFRPA66 substrate material and Al atom in welding process, the molecular motion law of welding interface was analyzed. The results show that the changes of temperature and pressure during the welding process have significant effects on the atomic diffusion and bonding behavior at the interface between PA66 and Al alloy. At 10 ps, the interface model at 550 K presents the maximum absolute value of interaction energy under different temperatures, and the interface model at 1.5 MPa presents the maximum absolute value of interaction energy under different pressures. The simulation results provide a theoretical basis for optimizing the welding process of CFRPA66 and Al alloy, and lay a foundation for further improving the industrial application of CFRTP/ Al alloy composite joint.

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曲华,宋坤林,张丽娇,祝弘滨,王振民.热力场作用下CFRTP/铝合金界面键合行为研究[J].稀有金属材料与工程,,().[quhua, songkunlin, zhanglijiao, zhu hongbing, wangzhenmin. Study on interface bonding behavior of CFRTP/Al alloy under the effect of temperature and pressure[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-09-09
  • 最后修改日期:2024-11-08
  • 录用日期:2024-11-18
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