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2A97/5A06异种铝合金搅拌摩擦对焊板不均匀组织及高温协调变形行为
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1.清华大学机械工程系;2.南京航空航天大学机电学院;3.北京航星机器制造有限公司

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国家重点研发计划资助项目(项目号2023YFB3407000)


Non-uniform Microstructure and High Temperature Coordinated Deformation Behavior of 2A97 / 5A06 Dissimilar Aluminum Alloy Friction Stir Butt Welded Plate
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College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics

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    摘要:

    本文围绕2A97/5A06异种铝合金搅拌摩擦对焊板不均匀组织及高温协调变形行为开展研究。对焊后接头各区域进行微观组织观察,并对接头各区域及整体高温性能开展研究。发现焊后2A97与5A06的焊核区晶粒细小,2A97侧各区域晶粒尺寸较小且基本接近,5A06侧各区域晶粒尺寸略大且差别较明显。2A97与5A06母材在430℃、10-3 s-1条件下高温性能较好,延伸率分别达到278.8%和118.6%。接头焊核区强度和延伸率分别为18.4MPa和176.1%,均介于2A97与5A06之间,强度约为2A97母材的2倍,延伸率约为5A06母材的1.5倍,整体性能呈现出明显的叠加原理。各区域变形抗力不同,垂直焊缝拉伸时在2A97热力影响区集中变形后发生断裂,修正后流动应力略高于母材而延伸率基本接近母材。焊后各区域晶粒尺寸与流动应力符合蠕变方程规律,晶粒尺寸越细小,流动应力也会相应降低。

    Abstract:

    In this paper, the non-uniform microstructure and high temperature coordinated deformation behavior of 2A97 / 5A06 dissimilar aluminum alloy friction stir welded plate were studied. The microstructure of each area of the welded joint was observed, and the high temperature mechanical properties of each area and the whole joint was studied. It was found that the grains in the weld nugget zone of 2A97 and 5A06 were fine. The grain size of each region on the 2A97 side was small and basically close, and the grain size of each region on the 5A06 side was slightly larger and the difference was obvious. Under the process parameter of 430 °C and 10-3 s-1, the high temperature properties of 2A97 and 5A06 base metals are better, and the elongations are 278.8 % and 118.6 %, respectively. The strength and elongation of the nugget zone of the joint are 18.4 MPa and 176.1 %, respectively, which are between 2A97 and 5A06. The strength is about 2 times that of the 2A97 base metal, and the elongation is about 1.5 times that of the 5A06 base metal. The overall performance shows an obvious superposition principle. The deformation resistance of each region is different. The vertical weld specimen fractured after concentrated deformation in the 2A97 thermo-mechanically affected zone. After correction, the flow stress was slightly higher than that of the base metal and the elongation was close to that of the base metal. The grain size and flow stress of each region after welding meet the creep equation. The smaller the grain size, the lower the flow stress.

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秦中环,吴爱萍,殷宏亮,李保永,刘奇,武永.2A97/5A06异种铝合金搅拌摩擦对焊板不均匀组织及高温协调变形行为[J].稀有金属材料与工程,,().[Qin Zhonghuan, Wu Aiping, Yin Hongliang, Li Baoyong, Liu Qi, Wu Yong. Non-uniform Microstructure and High Temperature Coordinated Deformation Behavior of 2A97 / 5A06 Dissimilar Aluminum Alloy Friction Stir Butt Welded Plate[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-09-30
  • 最后修改日期:2024-11-27
  • 录用日期:2024-12-03
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