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镁合金逆温度场等径角挤压加工的有限元模拟与实验分析
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1.兰州理工大学 省部共建有色金属先进加工与再利用国家重点实验室;2.中信戴卡股份有限公司

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国家自然科学基金资助(52265048);甘肃省科技重大专项(22ZD6GA008);甘肃省高等学校创新项目(2022A-025);中国博士后科学基金(2022M713656);温州市级科技计划项目(G2023018);甘肃省青年科技基金计划(21JR7RA261);兰州理工大学红柳优秀青年基金人才支持计划(062205)


Finite element simulation and experimental analysis of Mg alloy processed by inverse temperature field equal channel angular pressing
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1.State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals,Lanzhou University of Technology;2.CITIC Dicastal Co,Ltd

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    摘要:

    为揭示模具温度对逆温度场等径角挤压(ITF-ECAP)加工镁合金坯料温度场与等效应力场的影响规律,建立了Mg-1.5Bi(wt.%,B2)合金ITF-ECAP加工过程的热力耦合有限元分析模型,并结合实验研究对其在不同模具温度下的加工过程进行分析。结果表明:ITF-ECAP加工过程中坯料温度在模具通道转角处显著升高,有助于塑性变形的顺利进行,剧烈变形后温度逐步降低,可有效避免再结晶晶粒的粗化;坯料的应力集中区域主要分布在通道转角处与模具出口附近,且随着模具温度的升高而显著降低。验证实验发现在模具温度较低(200 ℃)时,一道次ITF-ECAP加工后B2合金坯料表面发生开裂,而模具温度为300 ℃时,B2合金经过四道次ITF-ECAP加工后表面光滑无裂纹。进一步微观组织表征发现,四道次ITF-ECAP加工的B2合金中形成了由细晶与超细晶构成的超-细混晶组织。

    Abstract:

    Aiming at revealing the influence of mold temperature on the temperature field and effective stress field of Mg alloy processed by inverse temperature field equal channel angular pressing (ITF-ECAP), a thermal mechanical coupled finite element analysis model of Mg-1.5Bi (wt.%, B2) alloy ITF-ECAP processing was established. Combined with experimental research, the processing process of B2 alloy at different mold temperatures was analyzed. The results showed that during the ITF-ECAP processing, the temperature of the billet significantly increased at the corner of the mold channel, which facilitated smooth plastic deformation. After severe deformation, the temperature gradually decreased, effectively avoiding coarsening of recrystallized grains. The stress concentration area of the billet is mainly distributed at the corner of the channel and near the mold outlet, and it significantly decreases with the increase of mold temperature. The verification experiment found that when the mold temperature was low (200 ℃), the surface of B2 alloy billet cracked after one pass ITF-ECAP processing, while the surface of B2 alloy could be ITF-ECAP processed for 4 passes without surface cracks when the mold temperature was setted as 300 ℃. Further microstructural characterization revealed that a bimodal grain structure consisting of fine and ultrafine grains was formed in the B2 alloy processed by four-pass ITF-ECAP deformation.

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孟帅举,宋金龙,陈剑飞,张建军,王立冬,齐佳宁,李永飞,杨贵荣.镁合金逆温度场等径角挤压加工的有限元模拟与实验分析[J].稀有金属材料与工程,,().[Meng Shuaiju, Song Jinlong, Chen Jianfei, Zhang Jianjun, Wang Lidong, Qi Jianing, Li Yongfei, Yang Guirong. Finite element simulation and experimental analysis of Mg alloy processed by inverse temperature field equal channel angular pressing[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-10-28
  • 最后修改日期:2024-11-17
  • 录用日期:2024-11-18
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