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喷丸对宽间隙钎焊接头界面元素扩散及性能影响
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中国民航大学

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天津市教委科研计划项目(自然科学)资助(项目号2022KJ073)


The influence of shot peening on the elemental diffusion and properties of wide-gap brazed joints
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天津市教委科研计划项目(自然科学)资助(项目号2022KJ073)

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    摘要:

    基于Hastelloy X表面喷丸处理,研究喷丸对宽间隙钎焊接头界面元素扩散及性能的影响。对比了Hastelloy X表面未经喷丸处理及经过弹丸尺寸分别为0.180mm、0.300mm、0.500mm喷丸处理后获得的宽间隙钎焊接头的微观组织和力学性能的变化,利用SEM、EDS分析扩散层组织和元素分布特征。结果表明,喷丸处理产生的晶粒细化作用促进了降熔元素Si在Hastelloy X中的扩散,当弹丸尺寸为0.300mm时,Si原子在钎焊接头组织中的扩散系数最大,为1.83×10-8mm2s-1,并且该钎焊接头的扩散层厚度最厚,为224.97μm,其界面抗剪强度最大,为543.38MPa,与未喷丸试样相比提高了19.39%。此外,通过理论计算得到了三种喷丸工艺下不同晶粒尺寸对Si元素扩散系数的影响,结合理论计算和实验数据,阐明了Si在宽间隙钎焊接头组织中的扩散机制。

    Abstract:

    Based on the surface shot peening treatment of Hastelloy X, this study investigates the impact of shot peening on the interfacial element diffusion and properties of wide-gap brazing joints. The microstructure and mechanical properties of wide-gap brazing joints obtained from Hastelloy X surfaces without shot peening and those treated with shot peening using ball sizes of 0.180mm, 0.300mm, and 0.500mm were compared. SEM and EDS were utilized to analyze the diffusion layer structure and element distribution characteristics. The results indicate that the grain refinement effect from shot peening strengthening treatment promotes the diffusion of the melting-reducing element Si in Hastelloy X. When the shot size is 0.300mm, the diffusion coefficient of Si in the brazing joint structure is the highest, at 1.83×10-8mm2s-1; at this time, the diffusion layer is the thickest, at 224.97μm; the interface shear strength of the wide-gap brazing joint is the greatest, at 543.38MPa, which is a 19.39% increase compared to the non-shot-peened sample. Additionally, theoretical calculations were conducted to determine the impact of different grain sizes under three shot peening processes on the diffusion coefficient of Si element, combining theoretical calculations with experimental data to elucidate the diffusion mechanism of Si in the microstructure of wide-gap brazing joints.

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丁坤英,杜依蒙,孙宇博.喷丸对宽间隙钎焊接头界面元素扩散及性能影响[J].稀有金属材料与工程,,().[Ding Kunying, Du Yimeng, Sun Yubo. The influence of shot peening on the elemental diffusion and properties of wide-gap brazed joints[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-12-26
  • 最后修改日期:2025-01-22
  • 录用日期:2025-02-21
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