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搅拌摩擦沉积增材7075-T6铝合金组织及性能
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天津大学材料科学与工程学院

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TG453.9

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国家自然科学基金资助(项目号52175356,51775371)


Microstructures and properties of additive friction stir deposited 7075-T6 aluminum alloy
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School of Materials Science and Engineering,Tianjin University

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    摘要:

    基于压力控制的固相摩擦挤压增材设备进行AA7075-T6搅拌摩擦沉积增材(Additive friction stir deposition,AFSD)工艺试验,探讨移动速度对沉积层微观组织及力学性能的影响。研究表明:在主轴转速300 r/min与横向移动速度分别为100 mm/min和150 mm/min的工艺参数下成功获得成形良好及无缺陷AA7075-T6沉积试样。 沉积区为完全致密细小等轴晶组织,其平均晶粒尺寸为4.32±1.50 μm与原始母材36.3±1.99 μm晶粒组织比较显著细化。由于强烈的热-力耦合摩擦挤压作用使得沉积区再结晶比例超过80%以上, 沉积区硬度及拉伸性能具有不均匀分布特征。随着移动速度从100 mm/min增加到150 mm/min,沉积区顶部硬度从120 HV提高到141 HV,分别达到母材硬度的69.8%和82.1%;对应抗拉强度从416.5 MPa提高到477.5 MPa,平均伸长率从6.25 %上升到9.25 %;但沉积区底部抗拉强度从397 MPa增加到414MPa,平均伸长率从11.5 %上升到12.25 %。沉积区最高抗拉强度和伸长率分别可达到母材的78.1 %和80.6%,沉积试样断裂模式均具有韧断特征。这说明提高移动速度有利于AFSD沉积区强度及塑性的改善。

    Abstract:

    Based on the pressure-controlled solid-state friction extrusion additive equipment, AA7075-T6 additive friction stir deposition (AFSD) process tests were carried out to explore the effect of transversal speed on the microstructure and mechanical properties of the deposited layer. The study shows that well formed and defect-free AA7075-T6 deposition specimens were successfully obtained under the process parameters of spindle rotational speed of 300 r/min and transversal speed of 100 mm/min and 150 mm/min, respectively. The deposited area is a completely dense and fine isometric crystal microstructure, and its average grain size is 4.32±1.50 μm, which is significantly refined compared with that of the original feed rods of 36.3±1.99 μm. Due to the strong thermal-force coupling friction and extrusion, the recrystallization ratio of the deposited area is more than 80%, and the hardness and tensile properties of the deposited layers are not uniformly distributed. With the increase of transversal speed from 100 mm/min to 150 mm/min, the hardness of the top of the deposited layers increases from 120 HV to 141 HV, which is 69.8% and 82.1% of the feed rods, respectively; the corresponding tensile strength increases from 416.5 MPa to 477.5 MPa, and the average elongation rises from 6.25% to 9.25%; however, the bottom tensile strength of the deposited layers increased from 397 MPa to 414 MPa, and the average elongation increased from 11.5 % to 12.25 %. The highest tensile strength and elongation of the deposited layers can reach 78.1 % and 80.6 % of the feed rods, respectively, and the fracture modes of the deposited specimens are characterized by ductile fracture. This indicates that the increase of transversal speed is favorable to the improvement of strength and plasticity in the AFSD deposited layers.

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王雨晴,杨新岐,许乃强,许书铭,纪皓程.搅拌摩擦沉积增材7075-T6铝合金组织及性能[J].稀有金属材料与工程,,().[Wang Yuqing, Yang Xinqi, Xu Naiqiang, Xu Shuming, Ji Haocheng . Microstructures and properties of additive friction stir deposited 7075-T6 aluminum alloy[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2025-01-13
  • 最后修改日期:2025-03-20
  • 录用日期:2025-04-10
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