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钛/铝异种金属激光增材工艺优化及界面演变特征
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哈尔滨工业大学(威海)

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国家自然科学基金资助(项目号52405350);国家自然科学基金资助(U22B20127);泰山学者建设工程资助(tstp20230618);国家自然科学基金资助(项目号52175305)


Optimization of Laser Additive Manufacturing Process for Titanium-Aluminum Dissimilar Metals and Interface Evolution Characteristics
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Harbin Institute of Technology(Weihai)

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National Natural Science Foundation of China (No. 52405350);National Natural Science Foundation of China (U22B20127);Taishan Scholars Construction Project (No. tstp20230618);National Natural Science Foundation of China (52175305)

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    摘要:

    钛/铝异种金属增材制造可实现轻量化与高强度统一,但连接存在困难。本研究以 6061 铝合金为基板、TC4 焊丝为熔覆材料进行钛铝异种激光增材,以调控界面熔合比、减少界面化合物产生从而提高界面性能的角度出发优化工艺参数,经单因素试验与非线性回归分析确定最佳参数,在此工艺下获得的铝/钛异种金属结构界面抗拉强度提升至60.67 MPa。分析不同增材层数下异种金属界面组织演变,研究发现随着钛合金增材层数增加,钛铝界面脆性针状化合物随扩散逐渐转化为点状并逐渐汇集为完整一层。通过有限元模拟阐述界面残余应力演变特征,为钛/铝异种增材工艺优化提供参考。

    Abstract:

    The additive manufacturing of titanium/aluminum dissimilar metals can achieve the unification of lightweight and high strength. However, the connection between them poses difficulties. In this study, 6061 aluminum alloy was used as the substrate, and TC4 welding wire was employed as the cladding material for the laser - based additive manufacturing of titanium - aluminum dissimilar metals. Starting from the perspective of regulating the interface fusion ratio and reducing the generation of interface compounds to improve the interface performance, the process parameters were optimized. The optimal parameters were determined through single - factor experiments and non - linear regression analysis. Under this process, the interfacial tensile strength of the aluminum/titanium dissimilar metal structure was increased to 60.67 MPa. The microstructural evolution of the dissimilar metal interface under different additive manufacturing layer numbers was analyzed. The study found that with the increase of the additive

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张洪涛,范彦龙,徐经武,孙宇.钛/铝异种金属激光增材工艺优化及界面演变特征[J].稀有金属材料与工程,,().[Zhang Hongtao, Fan Yanlong, Xu Jingwu, SUN YU. Optimization of Laser Additive Manufacturing Process for Titanium-Aluminum Dissimilar Metals and Interface Evolution Characteristics[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2025-02-24
  • 最后修改日期:2025-03-21
  • 录用日期:2025-04-10
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