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放电能量对LA103Z/1060Al异种材料EMPW界面形貌的影响
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南昌航空大学

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本项目获得了江西省自然科学基金(No. 20242BAB23042), 江西省赣鄱英才计划 (gpyc20240080), 国家自然科学基金(No.52175326), 江西省主要学科学术和技术带头人培养计划 (No. 20225BCJ23017)的支持


The Effect of Discharge Energy on the Interface Morphology of LA103Z/1060Al Dissimilar Materials in Electromagnetic Pulse Welding
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Jiangxi Key Laboratory of Extreme Manufacturing Technology for High-end Equipment,Nanchang Hangkong University

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This work was supported by the National Natural Science Foundation of China (No.52175326), the Jiangxi Province Major Discipline Academic and Technical Leaders Training Program Youth Talent Project (No. 20225BCJ23017), Jiangxi Provincial Natural Science Foundation(No. 20242BAB23042),Ganpo Talents Projects in Jiangxi Province(gpyc20240080)

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    摘要:

    采用电磁脉冲焊接实现了LA103Z和1060Al异种材料的连接,结合数值模拟和实验探究了放电能量对界面形貌的影响、波形的形成机制和界面元素扩散问题。研究表明:感应磁场和感应电流分别与焊接电流大小和变化速率相关。放电能量越高,飞板受到的电磁力越大,碰撞速度越大,而碰撞角度不受影响。回弹现象改变了飞板和靶板的接触状态,这是环形焊缝形成的关键。模拟和实际的界面形貌都为正弦波,且波形都随着放电能量的增大而增大。波形的形成源于界面上剪切作用及碰撞引发的剪切不稳定性和金属塑性流动共同作用。界面上没有明显的元素扩散和熔化现象,接头最大剪切强度达到了铝母材的93.87%。模拟结果表明界面上的温度始终低于母材的熔点是接头力学性能提高的关键。

    Abstract:

    This study employed electromagnetic pulse welding (EMPW) to join LA103Z magnesium-lithium alloy and 1060Al as dissimilar materials. The effects of discharge energy on interface morphology, wave formation mechanisms, and element diffusion were systematically investigated through numerical simulations and experiments. The results indicate that the induced magnetic field and current are determined by the welding current"s magnitude and rate of change, respectively. Higher discharge energy increases the electromagnetic force acting on the flyer plate and enhances the collision velocity, whereas the collision angle remains unaffected. The rebound phenomenon, which alters the contact state between the flyer plate and the target plate, is identified as the key factor in forming the annular weld seam. Both simulated and experimental interfaces exhibit sinusoidal wave features, increasing wave amplitudes with discharge energy. The wave formation is attributed to shear-induced instability and metal-plastic flow triggered by high-speed collision. No significant element diffusion or melting was observed at the interface. The maximum shear strength of the joint reached 93.87% of the aluminum base material. Numerical simulations confirmed that the interface temperature remained below the melting points of both base materials, which is critical for improving the mechanical performance of the jointKeywords: Magnesium-lithium alloy; Electromagnetic pulse welding; Numerical simulation; Interface morphology

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孙随平,谢吉林,刘冠鹏,王善林,张体明,陈玉华.放电能量对LA103Z/1060Al异种材料EMPW界面形貌的影响[J].稀有金属材料与工程,,().[Sun Suiping, Xie Jilin, Liu Guanpeng, Wang Shanglin, Zhang Timing, Chen Yuhua. The Effect of Discharge Energy on the Interface Morphology of LA103Z/1060Al Dissimilar Materials in Electromagnetic Pulse Welding[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2025-02-27
  • 最后修改日期:2025-03-31
  • 录用日期:2025-04-03
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