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TC4薄壁件氩弧焊焊接残余应力及变形的数值模拟
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作者单位:

1.广东工业大学,广东 揭阳 522000;2.广东以色列理工学院,广东 汕头 515063;3.中国航发贵州黎阳航空动力有限公司,贵州 贵阳 550000

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基金项目:

2021年广东省科技专项资金项目(项目号:STKJ2021180)和 2021年广东省科技专项资金项目(项目号:STKJ2021184)


Numerical Simulation of Residual Stress and Deformation of TC4 Thin-Walled Parts During Argon Arc Welding
Author:
Affiliation:

1.Guangdong University of Technology, Jieyang 522000, China;2.Guangdong Technion Israel Institute of Technology, Shantou 515063, China;3.AECC Guizhou Liyang Aviation Power Co., Ltd, Guiyang 550000, China

Fund Project:

Guangdong Province Science and Technology Special Fund Project (STKJ 2021180, STKJ 2021184)

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    摘要:

    基于SYSWELD专业焊接仿真软件,利用瞬态法对航空发动机TC4大型薄壁、多焊缝零件氩弧焊过程进行了数值模拟,分析了焊接线能量、夹具约束状态、焊接顺序3个因素对焊接温度场、焊接变形、残余应力的影响。结果表明:焊接变形随着线能量的增加呈指数增长;适宜的氩弧焊焊接线能量为310 J/mm;使用焊接工装约束可以有效减少焊接变形,但会导致焊接残余应力变大且残余应力分布区域更大;采用分散对称焊接的顺序焊接多焊缝零件可以降低零件整体变形。

    Abstract:

    The transient method was used to simulate the argon arc welding process of large-scale thin-walled parts with multiple welds of TC4 alloy as aeroengine based on the SYSWELD professional welding simulation software. The influence of the welding line energy, fixture constraint state, and welding sequence on welding temperature field, welding deformation, and residual stress was analyzed. Results show that the welding deformation is increased exponentially with increasing the line energy, and the optimal line energy for argon arc welding is 310 J/mm. The application of welding fixture constraint can effectively reduce the welding deformation, but causes in the larger welding residual stress and wider distribution area. The decentralized symmetric welding can reduce the overall welding deformation of parts with multiple welds.

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引用本文

武国栋,申静芳,张文静,谢少鹏,方志忠,黄晓阿.TC4薄壁件氩弧焊焊接残余应力及变形的数值模拟[J].稀有金属材料与工程,2023,52(3):798~805.[Wu Guodong, Shen Jingfang, Zhang Wenjing, Xie Shaopeng, Fang Zhizhong, Huang Xiaoa. Numerical Simulation of Residual Stress and Deformation of TC4 Thin-Walled Parts During Argon Arc Welding[J]. Rare Metal Materials and Engineering,2023,52(3):798~805.]
DOI:10.12442/j. issn.1002-185X. E20220018

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历史
  • 收稿日期:2022-08-18
  • 最后修改日期:2022-11-11
  • 录用日期:2022-11-24
  • 在线发布日期: 2023-03-31
  • 出版日期: 2023-03-24