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TC18表面WC10Co4Cr涂层制备工艺及性能
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北京航空制造工程研究所

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Preparation and Performance of WC10Co4Cr Coatings on TC18
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    摘要:

    高强度钛合金TC18表面采用超音速火焰喷涂制备WC10Co4Cr涂层是解决其耐磨损需求的重要手段之一。本文以氧气流量、煤油流量、喷涂距离和送粉量作为四个主要工艺参数构建了四因素3水平(L9_3_4)正交试验,通过对比涂层工艺参数对涂层孔隙率、W2C含量的影响,获得了优化的涂层制备工艺参数:氧气流量为873NLPM,煤油流量为22LPH,喷涂距离为380mm,送粉量为60g/min的工艺参数,涂层孔隙率不大于1%,显微硬度高达HV0.31204.8,结合强度高达74.5MPa,涂层弯曲后无剥落,满足AMS 2447标准要求。试验条件下,WC10Co4Cr涂层的磨损量为3.371×10-7mm3/N.m,TC18的磨损量为2.095×10-3mm3/N.m,WC10Co4Cr涂层大幅度提高了TC18钛合金的耐磨性能。

    Abstract:

    Spraying WC10Co4Cr coatings by HVOF on typical aerial material TC18 Alloy is one of most important method to improve its wear. In this paper, oxygen flow rate, kerosene, spray distance and powder feed rate were as main parameters and L9_3_4 orthogonal experiments were set up. Comparing with influences of parameters on porosity and W2C content each other, optimized parameters were found. The optimized parameter is as follows: O2, 873NLPM, Kerosene, 22LPH, Spray distance, 380mm, powder feed rate, 60g/min. The optimized WC10Co4Cr coatings’ performance is as follows: its porosity is less than 1%, its micro-hardness is HV0.31204.8, its bonding strength is 74.5MPa, no spalling after bending test. All of these have met with AMS 2447 standard. Under the test conditions, the wear of WC10Co4Cr coatings is 3.371×10-7mm3/ N.m and that of TC18 is 3.371×10-7 2.095×10-3mm3/Nm. The wear resistance of TC18 was improved greatly.

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杨伟华. TC18表面WC10Co4Cr涂层制备工艺及性能[J].稀有金属材料与工程,2017,46(S1):161~165.[y. Preparation and Performance of WC10Co4Cr Coatings on TC18[J]. Rare Metal Materials and Engineering,2017,46(S1):161~165.]
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  • 收稿日期:2016-05-12
  • 最后修改日期:2016-05-12
  • 录用日期:2017-08-08
  • 在线发布日期: 2017-12-13
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