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高Cr含量的Ni-Cr合金激光熔覆层组织与耐磨性能的研究
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华北电力大学 电站能量传递转化与系统教育部重点实验室

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General Fund Project in Equipment Pre-research Field (61409220202)


Study on the microstructure and wear resistance of Ni-Cr alloy laser cladding layer with high Cr content
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Key Laboratory of Power Station Energy Transfer Conversion and System Ministry of Education,North China Electric Power University

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General Fund Project in Equipment Pre-research Field (61409220202)

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    摘要:

    本文采用高速激光熔覆技术制备了四种Ni-xCr合金熔覆层(x=20wt%、40wt%、60wt%和80wt%),研究了不同Cr含量的Ni-Cr合金熔覆层的显微组织与耐磨性能的关系。结果表明,4种Ni-Cr合金熔覆层的组织均为网状枝晶结构。其中,Ni-20Cr和Ni-40Cr为单相的γ-(Ni,Cr)固溶体,其磨损机制为粘着磨损和磨粒磨损。随着Cr含量的增加,Ni-60Cr和Ni-80Cr为γ-(Ni,Cr)相和Cr相,且还存在富Cr沉淀物,磨损机制为粘着磨损,磨粒磨损和疲劳磨损。适度增加Cr含量可以提高Ni-Cr合金熔覆层的硬度和耐磨性。然而,过量添加Cr会导致富Cr沉淀物的析出。这些沉淀物的硬度为248 HV0.1,低于Ni-60Cr基体(410.7 HV0.1)和Ni-80Cr基体(716.6 HV0.1)的硬度。富Cr沉淀物与熔覆层基体之间存在硬度过渡区,裂纹极易在过渡区萌生并扩展,造成深层剥落,不利于熔覆层的耐磨性能。Ni-80Cr的硬度最高,但其Cr含量过高导致表面存在大量的贯穿性裂纹和较多的富Cr沉淀物,最终表现出最差的耐磨性能。另一方面,Ni-60Cr因为其拥有较高硬度和致密的微观结构,表现出最好耐磨性能。

    Abstract:

    In this paper, four kinds of Ni-xCr alloy cladding layers (x=20wt%, 40wt%, 60wt% and 80wt%) were prepared by high-speed laser cladding technology, and the relationship between microstructure and wear resistance of Ni-Cr alloy cladding layers with different Cr contents was investigated. The results showed that the organizations of the four Ni-Cr alloy cladding layers were all of reticulated dendritic structure. Among them, Ni-20Cr and Ni-40Cr are single-phase γ-(Ni,Cr) solid solutions, and their wear mechanisms are adhesive wear and abrasive wear. With the increase of Cr content, Ni-60Cr and Ni-80Cr are γ-(Ni,Cr) phase and Cr phase, and Cr-rich precipitates also appear, and the wear mechanism is adhesive wear, abrasive wear and fatigue wear. A moderate increase in Cr content can enhance the hardness and wear resistance of Ni-Cr alloy cladding layer. However, excessive addition of Cr results in the precipitation of Cr-rich precipitates. The hardness of these precipitates is 248 HV0.1, which is lower than the hardness of the Ni-60Cr matrix (410.7 HV0.1) and Ni-80Cr matrix (716.6 HV0.1). A hardness transition zone exists between the Cr-rich precipitates and the matrix. Cracks are likely to form and expand in this zone, leading to deep spalling, which is not conducive to the wear-resistant properties of the cladding layer. Ni-80Cr has the highest hardness, but its high Cr content leads to a large number of penetrating cracks and a high number of Cr-rich precipitates on the surface, ultimately resulting in the worst wear resistance. On the other hand, Ni-60Cr exhibits the best wear resistance due to its high hardness and dense microstructure.

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潘朝阳,刘宗德,申越,路鑫杰,毛洁,王鑫宇,李家璇.高Cr含量的Ni-Cr合金激光熔覆层组织与耐磨性能的研究[J].稀有金属材料与工程,,().[Pan Chaoyang, Liu Zongde, Shen Yue, Lu Xinjie, Mao Jie, Wang Xinyu, Li Jianxuan. Study on the microstructure and wear resistance of Ni-Cr alloy laser cladding layer with high Cr content[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2023-12-16
  • 最后修改日期:2024-03-19
  • 录用日期:2024-03-22
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