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大塑性变形-等温制备半固态铜合金浆料的组织演变与元素偏析行为研究
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昆明理工大学 材料科学与工程学院

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国家自然科学基金资助(52365047),昆明理工大学分析测试基金(2022M20212130095)


Microstructure evolution and mechanism of controlling element segregation of semi-solid copper alloy slurry prepared by severe plastic deformation and isothermal preparation
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Faculty of Materials Science and Engineering,Kunming University of Science and Technology

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    摘要:

    本文对大塑性变形应变诱导熔化激活法制备的半固态ZCuSn10P1铜合金浆料进行了组织演变与元素偏析研究,重点分析等温处理时间对浆料特征的影响。研究表明:大塑性变形铜合金在900 ℃进行不同时间的半固态等温处理,随着等温处理时间延长,平均晶粒尺寸逐渐增加,由1 min时的21.1 μm增加至10 min时的68.8 μm;形状因子先增加后降低,先由1 min的0.31升高至5 min的0.76,再降低至10 min时的0.56;液相率由1 min的3.1%升高至5 min时的9.3%后处于稳定;锡元素在晶粒上的扩散层厚度由1 min时的0.422 μm增加至10 min时的1.704 μm,并且锡元素在液膜与晶粒心部的含量与等温时间呈指数关系。最佳等温处理条件为900 ℃等温5 min,此时半固态铜合金平均晶粒尺寸为30.2 μm,形状因子为0.76,液岛尺寸为3.1 μm,比常规形应变诱导熔化激活法制备的半固态铜合金的平均晶粒尺寸减小了58.9%,形状因子提高了28.8%,液岛尺寸减小了31.1%,并且弱化锡元素的偏析。

    Abstract:

    In this paper, the microstructure evolution and element segregation of semi-solid ZCuSn10P1 copper alloy slurry prepared by large plastic deformation strain-induced melting activation method were studied, and the influence of isothermal treatment time on slurry characteristics was analyzed. The results show that the average grain size increases from 21.1 μm at 1 min to 68.8 μm at 10 min with the increase of isothermal treatment time at 900 ℃. The shape factor firstly increased and then decreased, from 0.31 in 1 min to 0.76 in 5 min, and then decreased to 0.56 in 10 min. The liquid phase ratio increased from 3.1% at 1 min to 9.3% at 5 min and remained stable. The diffusion layer thickness of Tin increases from 0.422 μm at 1 min to 1.704 μm at 10 min, and the content of Tin in liquid film and grain core is exponentially related to the isothermal time. The optimum isothermal treatment condition is 900 ℃ isothermal for 5 min. At this time, the average grain size, shape factor and liquid island size of the semi-solid copper alloy are 30.2 μm, 0.76 and 3.1 μm respectively. The average grain size and shape factor of the semi-solid copper alloy prepared by conventional strain induced melting activation method are reduced by 58.9% and increased by 28.8%, respectively. The liquid island size is reduced by 31.1%, and the segregation of tin element is weakened.

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张庆彪,陈 磊,孙 震,陶 阳,陈 昊,肖 寒.大塑性变形-等温制备半固态铜合金浆料的组织演变与元素偏析行为研究[J].稀有金属材料与工程,,().[Zhang Qing Biao, Chen Lei, Sun Zhen, Tao Yang, Chen Hao, Xiao Han. Microstructure evolution and mechanism of controlling element segregation of semi-solid copper alloy slurry prepared by severe plastic deformation and isothermal preparation[J]. Rare Metal Materials and Engineering,,().]
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  • 收稿日期:2024-02-03
  • 最后修改日期:2024-03-07
  • 录用日期:2024-03-15
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