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Microstructure Evolution of FeCrAl Coating with Low Al Content Under High-Temperature Air Oxidation
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1.College of Nuclear Technology and Automation Engineering, Chengdu University of Technology, Chengdu 610059, China;2.College of Materials and Chemistry & Chemical Engineering, Chengdu University of Technology, Chengdu 610059, China;3.School of Intelligent Manufacturing, Chengdu Technological University, Chengdu 611730, China;4.School of Automation and Electrical Engineering, Chengdu Technological University, Chengdu 611730, China

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Key Science and Technology Project of Zigong City (2019GYCX19); Foundation of Collaborative Innovation Centre for Nuclear Power Technology of National Defense Science and Technology Industry (HDLCXZX-2018-HD-026-02); National Natural Science Foundation of China Youth Fund (51201111); Scientific Research Foundation of Chengdu University of Technology (10900-KYQD-06905)

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    Abstract:

    FeCrAl coating with thickness of 18 μm was deposited on Zr-4 alloy substrate by magnetron sputtering in order to improve the high-temperature oxidation resistance of Zr alloys. The oxidation resistance of FeCrAl coating with low Al content was investigated by air oxidation tests. Field emission scanning electron microscope, energy dispersive spectrometer, and grazing incidence X-ray diffraction were used to evaluate the relationship between interfacial evolution and element migration. Results show that although the FeCrAl coating is layered and gradually peels off after air oxidation at 1000 °C, the coating still effectively protects the Zr-4 substrate from oxidation. The performance degradation of FeCrAl coatings is mainly caused by the severe outward diffusion of Al element and the inward diffusion of Fe and Cr elements at high temperatures, which results in the layering and peeling inside the coating. The air oxidation behavior of FeCrAl coating at 800, 900, and 1000 °C was also discussed.

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[Lai Maolin, Guo Lanfang, Ge Liangquan, Zeng Guoqiang, Liu Chunhai. Microstructure Evolution of FeCrAl Coating with Low Al Content Under High-Temperature Air Oxidation[J]. Rare Metal Materials and Engineering,2023,52(11):3691~3696.]
DOI:10.12442/j. issn.1002-185X.20230022

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History
  • Received:January 12,2023
  • Revised:June 05,2023
  • Adopted:June 26,2023
  • Online: November 23,2023
  • Published: November 22,2023