Abstract:Fe-Al/Al2O3 composite coating was prepared through rare earth-modified aluminizing and in-situ oxidation at 760 °C. The microstructure and phase distribution of the aluminizing layer and oxide film were investigated. Results show that the rare earth-modified aluminizing layer can be divided into three layers: an outer aluminizing layer, a transition layer, and an inner diffusion layer. The aluminizing layer is predominantly composed of FeAl phase and Fe3Al phase. Notably, the FeAl phase is primarily concentrated in the outer layer of aluminizing layer, providing favorable conditions for selective oxidation of the Al2O3 oxide film. The surface of oxide film exhibits the α-Al2O3 ridge structure. Additionally, the presence of Ce oxide on the surface is attributed to the outward diffusion of Ce and its preferential reaction with O2 during the initial oxidation stage. The oxide film can be divided into two layers, namely a pure α-Al2O3 layer and a transition layer which is mainly composed of α-Fe(Al) and mixed oxides of Al, Fe, and Ce.