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Introducing High-Volume-Fraction Ultrafine Grains to Obtain Superior Balance of Strength and Electrical Conductivity for Cu/Al2O3 Composite
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1.College of Mechanical and Electrical Engineering, Shaanxi University of Science and Technology, Xi'an 710021, China;2.Advanced Materials Research Central, Northwest Institute for Nonferrous Metal Research, Xi'an 710016, China;3.School of Materials Science and Engineering, Xi 'an University of Technology, Xi 'an 710048, China;4.State Key Laboratory of Porous Metal Materials, Northwest Institute for Nonferrous Metal Research, Xi 'an 710016, China

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Foundation of Northwest Institute for Non-ferrous Metal Research (YK2020-9, ZZXJ2203); Capital Projects of Financial Department of Shaanxi Province (YK22C-12); National Natural Science Foundation of China (62204207); Innovation Capability Support Plan in Shaanxi Province of China (2022KJXX-82, 2023KJXX-083); Natural Science Foundation of Shaanxi Province (2022JQ-332); Shaanxi Innovative Research Team for Key Science and Technology (2023-CX-TD-46); Key Research and Development Projects of Shaanxi Province (2024GX-YBXM-351)

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    Abstract:

    Compared with Cu/Al2O3 composites, high-strength Cu/Al2O3 composites usually exhibit obviously deteriorated electrical conductivity. A chemical and mechanical alloying-based strategy was adopted to fabricate ultrafine composite powders with low-content reinforcement and constructed a combined structure of Cu ultrafine powders covered with in-situ Al2O3 nanoparticles. After consolidation at a relatively lower sintering temperature of 550 ℃, high-volume-fraction ultrafine grains were introduced into the Cu/Al2O3 composite, and many in-situ Al2O3 nanoparticles with an average size of 11.7±7.5 nm were dispersed homogeneously in the Cu grain. Results show that the composite demonstrates an excellent balance of high tensile strength (654±1 MPa) and high electrical conductivity (84.5±0.1% IACS), which is ascribed to the synergistic strengthening effect of ultrafine grains, dislocations, and in-situ Al2O3 nanoparticles. This approach, which utilizes ultrafine composite powder with low-content reinforcement as a precursor and employs low-temperature and high-pressure sintering subsequently, may hold promising potential for large-scale industrial production of high-performance oxide dispersion strengthened alloys.

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[Zhang Jun, Liu Xi, Li Yi, Chang Guo, Peng Haoran, Zhang Shuang, Huang Qi, Zhao Xueni, Li Liang, Huo Wangtu. Introducing High-Volume-Fraction Ultrafine Grains to Obtain Superior Balance of Strength and Electrical Conductivity for Cu/Al2O3 Composite[J]. Rare Metal Materials and Engineering,2025,54(4):908~919.]
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History
  • Received:February 29,2024
  • Revised:March 12,2024
  • Adopted:March 22,2024
  • Online: April 23,2025
  • Published: April 21,2025