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The Influence of Current Density and Copper Ion Concentration on the Properties of Electrodeposited Cu-Ni Coatings
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1.Harbin Engineering University;2.Zaozhuang University

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the Key R&D Program of Shandong Province, China (2023SFGC0101), the National Natural Science Foundation of China (NSFC:51971071, NSFC:52075112 and NSFC:52261135538) and Fundamental Research Projects of Science & Technology Innovation and development Plan in Yantai City (No.2022JCYJ023).

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    Abstract:

    This article investigates a straightforward, highly effective, and eco-friendly technique for preserving carbon steel surfaces against corrosion, by depositing Cu-Ni alloy coatings on the workpiece"s surface to impede corrosive medium. The effects of current density and Cu2+ concentration on the composition, morphology, and composition of the coating were investigated using scanning electron microscopy, X-ray energy dispersive spectroscopy, Vickers hardness tester, friction and wear tester, and electrochemical testing. A cauliflower like Ni rich protrusion structure appears on the coating surface. The lower current density and Cu2+ concentration affect the Vickers hardness and wear resistance of the coating by affecting the grain microstructure and Cu/Ni content, both leading a decrease in hardness and wear resistance. When the current density is 10 mA/cm2 and the Cu2+ concentration is 0.1 mol/L, the corrosion current density of the deposited sample reached 1.389×10?5 A·cm?2, and its surface corrosion damage was significantly less than that of the sample without coating after 24 h of salt spray test. Research on the deposition mechanism indicates that Cu2+ undergoes instantaneous nucleation under diffusion control, tending towards vertical growth and forming cauliflower-like protrusions, while Ni2+ is controlled by electrochemistry to discharge uniformly across the surface.

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[Xuyan Guo, Zhuangzhuang Xiong, Guixiang Wang, Qiang Zhou, Yanxiong Wu, Delong Kong, Fuqiu Ma, Ruizhi Wu. The Influence of Current Density and Copper Ion Concentration on the Properties of Electrodeposited Cu-Ni Coatings[J]. Rare Metal Materials and Engineering,,().]
DOI:10.12442/j. issn.1002-185X.20240460

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History
  • Received:July 26,2024
  • Revised:August 29,2024
  • Adopted:September 09,2024
  • Online: November 21,2024
  • Published: