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Analysis of the SLM forming structure and cracking mechanism of ZGH451 nickel-based high-temperature alloy
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中国科学院国际伙伴计划(181GJHZ2023132MI);浙江省“领雁”项目(2024C01121);“3315计划”C类创新团队(2020A-27-C);甬江人才工程科技创新领域青年项目(2021A-112-G,2022A-202-G);浙江省“尖兵”研发攻关计划(2023C01053); 宁波市重大科技任务攻关项目(2022Z190)

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    Abstract:

    This study focuses on the SLM (Selective Laser Melting) formed ZGH451 nickel-based superalloy, revealing the mechanism by which solidification liquid films lead to crack initiation and clarifying the roles of alloy elements and texture in forming crack defects. Experimental results indicate that cracks in the SLM process of ZGH451 nickel-based superalloy can be mainly categorized into internal solidification cracks and edge cold cracks. During the late solidification stage, low-melting-point phase liquid films exist between dendrites, and high-melting-point Cr element particles at the solidification front hinder melt feeding. The insufficient feeding and thermal stress between dendrites cause the liquid film"s rupture, leading to solidification cracks in the core of the material. In the alloy"s contour region, high cooling rates and significant thermal stress lead to residual stress accumulation, which exceeds the material"s strength limit or grain boundary cohesion strength, resulting in the formation of cold cracks. When the input laser energy density is below 53.6 J/mm3, pores and lack of fusion defects increase significantly in the alloy, while exceeding 130.9 J/mm3 sharply increases the probability of keyhole formation along the melt pool track. These defects can induce cracks under stress. The more TiC and other carbide particles precipitate between dendrites, the greater grain misorientation, and the higher the alloy"s crack sensitivity. The deposited state of ZGH451 nickel-based superalloy is mainly composed of γ and γ" phases, with a preferred orientation on the (100) plane. The average aspect ratio of the grains reaches 11.25, and the significant texture exacerbates stress concentration at the grain edges and tips, promoting crack initiation and altering crack propagation direction.

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[wuyin, Zhang Hao, Zhu Yuping, Fang Shimin, Ding Yaoyao, Liang Liwen, Yan Guangqiang, Qiu Zixiang, Wang Haixuan, Dongye Shengshua, Tian Miaocheng, Yang Yang, Huang Qizhong, Zheng Yongjian. Analysis of the SLM forming structure and cracking mechanism of ZGH451 nickel-based high-temperature alloy[J]. Rare Metal Materials and Engineering,,().]
DOI:10.12442/j. issn.1002-185X.20240487

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History
  • Received:August 04,2024
  • Revised:September 06,2024
  • Adopted:September 12,2024
  • Online: November 21,2024
  • Published: