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Preparation of Ultrafine Nanosized Tungsten Carbide by Hydrothermal Synthesis of Tungsten Precursor, Carbother-mic Reduction, and Carburization
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1.School of Metallurgy and Environment, Central South University, Changsha 410083, China;2.Key Laboratory of Hunan Province for Metallurgy and Material Processing of Rare Metals, Changsha 410083, China;3.School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China

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Fund Project:

National Natural Science Foundation of China (51334008); National Key Research and Development Program of China (2022YFC2904505); Project of Basic Science Center of the National Natural Science Foundation (72088101)

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    Abstract:

    A novel method to prepare ultrafine WC was proposed: the PbWO4 prepared by hydrothermal synthesis was used as raw material, and WC was obtained through the carbothermic reduction-carburization process. PbWO4 was used as the tungsten intermediate product to avoid the introduction of ammonia nitrogen reagent. The carbon reduction method can avoid the generation of water vapor and inhibit the growth of tungsten powder. Results show that more than 99.9wt% of W is extracted in the form of PbWO4 from the Na2WO4 solution under the conditions of initial pH value of 7.0, reaction temperature of 160 °C, and reaction time of 4.5 h. Then, the homogeneous mixture of W and C is obtained by the carbothermic reduction of PbWO4 at 950 °C for 3 h with the molar ratio of carbon:tungsten as 5. Pre-adding excessive carbon in the mixture can inhibit the agglomeration of tungsten powder. Subsequ-ently, the WC powder with particle size of about 60 nm is obtained by the carburization of the W and C mixture at 1200 °C for 6 h.

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[Li Jiangtao, Luo Yongjin, Su Zhun, Zhao Zhongwei, Chen Ailiang, Liu Xuheng, He Lihua, Sun Fenglong, Chen Xingyu. Preparation of Ultrafine Nanosized Tungsten Carbide by Hydrothermal Synthesis of Tungsten Precursor, Carbother-mic Reduction, and Carburization[J]. Rare Metal Materials and Engineering,2024,53(2):321~329.]
DOI:10.12442/j. issn.1002-185X. E20230018

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History
  • Received:July 05,2023
  • Revised:September 22,2023
  • Adopted:October 07,2023
  • Online: February 27,2024
  • Published: February 23,2024