+Advanced Search
Durable Columnar Structure Design for Thermal Barrier Coatings
Author:
Affiliation:

1.State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an 710049, China;2.State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China

Clc Number:

TG174.442

Fund Project:

Sponsored by State Key Laboratory for Mechanical Behavior of Materials; National Natural Science Foundation of China (51901093, 51674130); Hongliu Distinguished Young Talent Support Program Project of Lanzhou University of Technology; National High-End Foreign Experts Program of China (GDT20186200331); International Science and Technology Correspondent Program of Gansu Province (17JR7WA017); Sponsored by Science and Technology International Cooperation Demonstrative Base of Metal Surface Engineering Along the Silk Road

  • Article
  • | |
  • Metrics
  • |
  • Reference [77]
  • |
  • Related
  • |
  • Cited by
  • | |
  • Comments
    Abstract:

    The thermal barrier coatings (TBCs) are employed to protect metallic components from high temperature gas, and their microstructure and service performance are closely related to and have the mutual effect with the preparation process and service condition. This research reviews TBCs failure mechanisms caused by different stress inducements from the perspective of thermally grown oxide (TGO) thickening, phase transformations, and sintering. Subsequently, the preparation methods of TBCs with columnar structure are summarized, as well as their functions of releasing stress during TBC service. Although the preparation process and service conditions are different, the lifetimes of TBCs prepared by different methods are evaluated by comparing with that of the standard TBCs. The long lifetime service mechanism of TBCs with column structure is summarized. This research reviews the interaction effects among the stress source, microstructure, preparation process, and service performance of TBCs, providing guidance for the advanced and durable TBCs design.

    Reference
    [1] Huang F, Nie M, Lin J D et al. Rare Metal Materials and Engineering[J], 2017, 46(12): 3693
    [2] Padture N P. Nature Materials[J], 2016, 15(8): 804
    [3] Liu M J, Zhang G, Lu Y H et al. Rare Metals[J], 2020, 39(5): 479
    [4] Mehboo G, Liu M J, Xu T et al. Ceramics International[J], 2019, 46(7): 8497
    [5] Clarke D R, Oechsner M, Padture N P et al. MRS Bulletin[J], 2012, 37(10): 891
    [6] Zhang W W, Wei Z Y, Xing Y Z et al. Rare Metals[J], 2020, 39(4): 352
    [7] Dong H, Yao J T, Zhou Y et al. Ceramics International[J], 2018, 44(3): 3326
    [8] Dong H, Han Y, Zhou Y et al. Coatings[J], 2018, 8(9): 311
    [9] Liu S H, Trelles J P, Murphy A B et al. Materials Today Physics[J], 2021, 21: 100 481
    [10] Liu S H, Li C X, Zhang H Y et al. Scripta Materialia[J], 2018, 153: 73
    [11] Liu S H, Li C X, Li L et al. Surface and Coatings Technology[J], 2018, 337: 241
    [12] Cheng B, Yang G J, Zhang N et al. Journal of the European Ceramic Society[J], 2018, 38(4): 1888
    [13] Zhao L, Zhang L, Duan Y G et al. Coatings[J], 2018, 8(7):
    [14] 070 245
    [15] Chen L, Yang G J. Journal of Advanced Ceramics[J], 2018, 7(1): 17
    [16] Yang G J, Chen Z L, Li C X et al. Journal of Thermal Spray Technology[J], 2013, 22(8): 1294
    [17] Chen L, Yang G J. Journal of Thermal Spray Technology[J], 2017, 26(6): 1168
    [18] Hang J B, Wang W Z, Lu X et al. Coatings[J], 2017, 7(9): 150
    [19] Hang J B, Wang W Z, Lu X et al. Coatings[J], 2018, 8(5): 187
    [20] Zhang X F, Zhou K S, Chen H T et al. Rare Metal Materials and Engineering[J], 2015, 44(6): 1301
    [21] Dong H, Yang G J, Luo X T et al. Journal of the American Ceramic Society[J], 2014, 97(4): 1226
    [22] Zhang B Y, Yang G J, Li C X et al. Applied Surface Science[J], 2017, 406: 99
    [23] Meng G H, Liu H, Liu M J et al. Surface and Coatings Technology[J], 2019, 368: 192
    [24] Meng G H, Zhang B Y, Liu H et al. Surface and Coatings Technology[J], 2018, 344: 102
    [25] Meng G H, Zhang B Y, Liu H et al. Surface and Coatings Technology[J], 2018, 347: 54
    [26] Zhang B Y, Meng G H, Yang G J et al. Applied Surface Science[J], 2017, 397: 125
    [27] Wei Z Y, Cai H N, Li C J. Ceramics International[J], 2018, 44(18): 22 556
    [28] Wei Z Y, Cai H N, Tahir A et al. Ceramics International[J], 2019, 45(16): 19 829
    [29] Wei Z Y, Cai H N, Feng R X et al. Journal of Thermal Spray Technology[J], 2019, 28(5): 1000
    [30] Wei Z Y, Cai H N, Feng R X et al. Ceramics International[J]2019, 45(12): 14 896
    [31] Wei Z Y, Cai H N. Ceramics International[J], 2019, 45(14): 16 948
    [32] Rabiei A, Evans A G. Acta Materialia[J], 2000, 48(15): 3963
    [33] Zhang B Y, Meng G H, Yang G J et al. Applied Surface Science[J], 2017, 397: 125
    [34] Cao X Q, Vassen R, Stoever D. Journal of the European Ceramic Society[J], 2004, 24(1): 1
    [35] Miller R A. Journal of Thermal Spray Technology[J], 1997, 6(1): 35
    [36] He B, Li Y, Zhang Y H et al. Rare Metals[J], 2018, 37(1): 66
    [37] Harmsworth P D, Stevens R. Journal of Material Science[J], 1992, 27(3): 611
    [38] Brandon J R, Taylor R. Surface and Coatings Technology[J], 1991, 46(1): 75
    [39] Cipitria A, Golosnoy I O, Clyne T W. Acta Materialia[J], 2009, 57(4): 980
    [40] Cipitria A, Golosnoy I O, Clyne T W. Acta Materialia[J], 2009, 57(4): 993
    [41] Li G R, Xie H, Yang G J et al. Journal of the European Ceramic Society[J], 2017, 100(5): 2176
    [42] Li G R, Xie H, Yang G J et al. Journal of the European Ceramic Society[J], 2017, 100(9): 4240
    [43] Li G R, Yang G J, Li C X et al. Journal of the European Ceramic Society[J], 2018, 101(8): 3636
    [44] Cheng B, Zhang Y M, Yang N et al. Journal of the American Ceramic Society[J], 2017, 100(5): 1820
    [45] Cheng B, Zhang Y M, Yang N et al. Journal of the American Ceramic Society[J], 2017, 100(5): 1820
    [46] Ohmori A, Li C J. Thin Solid Films[J], 1991, 201(2): 241
    [47] Yang G J, Li C X, Hao S et al. Surface and Coatings Technology[J], 2013, 235: 843
    [48] Padture N P, Gell M, Jordan E H. Science[J], 2002, 296(5566): 280
    [49] Song X M, Zhang J M, Lin C C et al. Materials Letters[J], 2019, 240: 217
    [50] Zhang X C, Xu B S, Wang H D et al. Materials and Design[J], 2006, 27(4): 308
    [51] Bileka B D. Heat Transfer Research[J], 1999, 30(4-6): 311
    [52] Anderson T. Welding Journal[J], 2004, 83(2): 28
    [53] Sampath S, Schulz U, Jarligo M O et al. MRS Bulletin[J], 2012, 37(10): 903
    [54] Naraparaju R, Gomez C J J, Niemeyer P et al. Journal of the European Ceramic Society[J], 2019, 39(9): 2936
    [55] Schlegel N, Ebert S, Mauer G et al. Journal of Thermal Spray Technology[J], 2015, 24(1-2): 144
    [56] Seshadri R C, Dwivedi G, Viswanathan V et al. Journal of Thermal Spray Technology[J], 2016, 25(8): 1666
    [57] Feng B B, Wang Y, Jia Q et al. Rare Metals[J], 2019, 38(7): 689
    [58] Algenaid W, Ganvir A, Calinas R F et al. Surface and Coatings Technology[J], 2019, 375: 86
    [59] Mahade S, Curry N, Jonnalagadda K P et al. Surface and Coatings Technology[J], 2019, 357: 456
    [60] Lv B W, Mucke R, Fan X L et al. Journal of the European Ceramic Society[J], 2018, 38(15): 5092
    [61] Jiang C, Jordan E H, Harris A B et al. Journal of Thermal Spray Technology[J], 2015, 24(6): 895
    [62] Ajay A, Raja V S, Sivakumar G et al. Corrosion Science[J], 2015, 98: 271
    [63] Fan W, Bai Y. Ceramics International[J], 2016, 42(13): 14 299
    [64] Fan W, Bai Y, Li J R et al. Journal of Alloys and Compounds[J], 2017, 699: 763
    [65] Wang R, Duan J H, Ye F X. Journal of Alloys and Compounds[J], 2018, 766: 886
    [66] Gell M, Wang J W, Kumar R et al. Journal of Thermal Spray Technology[J], 2018, 27(4): 543
    [67] Kumar R, Cietek D, Jiang C et al. Surface and Coatings Technology[J], 2018, 337: 117
    [68] Zhang X F, Zhou K S, Liu M et al. Ceramics International[J], 2018, 44(4): 3973
    [69] Zhang X F, Liu M, Li H et al. Ceramics International[J], 2019, 45(6): 7560
    [70] Zhang B P, Wei L L, Gao L H et al. Surface and Coatings Technology[J], 2017, 311: 199
    [71] He W T, Mauer G, Schwedt A et al. Journal of the European Ceramic Society[J], 2017, 38(5): 2449
    [72] Yang J S, Zhao H Y, Zhong X H et al. Journal of Thermal Spray Technology[J], 2018, 27(6): 914
    [73] Gao L H, Guo H B, Wei L L et al. Ceramics International[J], 2015, 41(7): 8305
    [74] Schulz U, Fritscher K, Ebachstahl A. Surface and Coatings Technology[J], 2010, 205(2): 682
    [75] Gell M, Xie L D, Ma X Q et al. Surface and Coatings Technology[J], 2004, 177-178: 97
    [76] Rezanka S, Mauer G, Vassen R. Journal of Thermal Spray Technology[J], 2014, 23(1-2): 182
    [77] Rossmann L, Northam M, Sarley B et al. Surface and Coatings Technology[J], 2019, 378: 125 047
    Related
    Cited by
Get Citation

[Bo Cheng, Jianjun Li, Guosheng An, Wensheng Li, Xinjian Zhang. Durable Columnar Structure Design for Thermal Barrier Coatings[J]. Rare Metal Materials and Engineering,2022,51(5):1660~1666.]
DOI:10.12442/j. issn.1002-185X.20210226

Copy
Article Metrics
  • Abstract:503
  • PDF: 958
  • HTML: 190
  • Cited by: 0
History
  • Received:March 17,2021
  • Revised:May 09,2021
  • Adopted:June 21,2021
  • Online: May 31,2022
  • Published: May 30,2022