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Acoustic Emission Response of Nano-cutting Process of Single Crystal γ-TiAl Alloy via Atomistic Simulation
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School of Mechanical and Electrical Engineering, Lanzhou University of Technology

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National Natural Science Foundation of China (Grant No. 52065036) , Natural Science Foundation of Gansu (Grant No. 20JR5RA448) and the Hongliu First-class Disciplines Development Program of Lanzhou University of Technology .

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    Abstract:

    In this paper, the acoustic emission response of single crystal γ-TiAl alloy during nano-cutting process is studied by molecular dynamics method. The mechanism of crack formation in the cutting process of single crystal γ-TiAl alloy is described at the atomic scale. It was found that periodic shear bands are formed in the shear zone with the continuous increase of cutting force at the beginning of cutting. At the same time, under the combined action of high pressure stress and elastic stress wave, the formation of the amorphous atomic band in the grain boundary blocks the continuous emission of the shear band, so that the stress in the main shear zone can not be released through the shear band in time,and result in local stress concentration, which leads to the initiation and propagation of cracks. By analyzing the acoustic emission signal collected, it was found that the compressive stress contributes to the decrease of acoustic emission power in cutting process. In the time domain, the acoustic emission response characteristics of lattice vibration, shear band and crack initiation and propagation in nano-cutting process are described by analyzing the microdefect evolution and AE power-frequency comparison. At the same time, the power and frequency characteristics of damage are obtained by clustering analysis.

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[Yao Yongjun, Feng Ruicheng, Zhang Jun, Cao Hui, Li Haiyan, Lei Chunli. Acoustic Emission Response of Nano-cutting Process of Single Crystal γ-TiAl Alloy via Atomistic Simulation[J]. Rare Metal Materials and Engineering,2022,51(7):2467~2474.]
DOI:10.12442/j. issn.1002-185X.20210546

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History
  • Received:June 25,2021
  • Revised:August 06,2021
  • Adopted:August 20,2021
  • Online: July 29,2022
  • Published: July 27,2022