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Study of thermal cycling behavior of plasma sprayed thermal barrier coating
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AECC Shanghai Commercial Aircraft Engine Manufacturing Co.,Ltd.

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    Abstract:

    NiCrAlY+YSZ thermal barrier coatings (TBCs) were deposited on HA188 alloy using air plasma spraying technique. The cyclic oxidation behavior of TBCs was studied at 1100 oC, 1120 oC and 1150 oC high temperature. The results indicated that TBCs lifetime significantly decreased with the increasing of thermal cyclic temperature. The failure of TBCs was attributed to the formation and propagation of crack in YSZ layer near the YSZ/NiCrAlY interface. XRD analysis indicated that the phase composition of YSZ top coat had no change during all thermal cyclic process, and kept the same metastable tetragonal-prime (t"-ZrO2) structure. It was proposed that thermally grown oxide (TGO) growth following a parabolic law had an important effect on the formation and propagation of crack in YSZ.

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[Xue Wenli, Lu Tao, Huang Jiahua, Zhang Yongzhi. Study of thermal cycling behavior of plasma sprayed thermal barrier coating[J]. Rare Metal Materials and Engineering,2022,51(7):2667~2672.]
DOI:10.12442/j. issn.1002-185X.20210560

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History
  • Received:June 30,2021
  • Revised:November 10,2021
  • Adopted:January 11,2022
  • Online: July 29,2022
  • Published: July 27,2022