海绵钛直接轧制板材的组织性能分析
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北京科技大学工程技术研究院

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TG146.21

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国家自然科学基金资助项目(项目号)


Analysis of microstructure and properties of directly rolled sheets of titanium sponge
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Institute of Engineering Technology,University of Science and Technology Beijing

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    摘要:

    钛材因制造工艺复杂、成本高昂,其应用受到极大限制。本研究旨在探索海绵钛直接轧制板材过程中组织与性能的演变规律。实验采用工业 0A 级海绵钛,经压块、密封焊接后,在 900℃下进行多火次纵向热轧,制备出 25mm、10mm 和 4mm 的轧板,并对其进行金相分析、拉伸性能测试及断口分析。研究结果显示,首道次热轧后,海绵钛压块中部密实,边部存在空隙。随着累计压下量增加,轧板硬度上升,致密度增大,孔隙面积减小,包套厚度变薄且部分区域包套与压块界面开始结合,同时晶粒细化,屈服强度和抗拉强度显著提高,分别达 304MPa 和 338MPa,断后伸长率先升后降,最高达 32.0% 。该工艺制备的板材与传统熔炼 - 轧制板材力学性能相近,只是强度偏高、塑性稍低。本研究为海绵钛直接轧制技术提供了理论依据,但在提高成材率和实现批量生产方面,仍有待进一步研究。

    Abstract:

    Titanium materials have limited applications due to their complex manufacturing processes and high costs. This study aims to explore the evolution laws of microstructure and properties during the direct rolling of sponge titanium sheets. Industrial grade 0A sponge titanium was used in the experiment. After being compacted and sealed - welded, it was longitudinally hot - rolled multiple times at 900°C to prepare 25 - mm, 10 - mm, and 4 - mm rolled plates, and metallographic analysis, tensile property testing, and fractographic analysis were carried out. The results show that after the first hot - rolling pass, the middle part of the sponge titanium compact is dense while there are voids at the edges. As the cumulative reduction increases, the hardness of the rolled plate increases, the density increases, the pore area decreases, the cladding thickness becomes thinner and the interface between the cladding and the compact begins to bond in some areas. Meanwhile, the grains are refined, the yield strength and tensile strength increase significantly, reaching 304 MPa and 338 MPa respectively, and the elongation after fracture first increases and then decreases, with a maximum of 32.0%. The mechanical properties of the plates prepared by this process are similar to those of plates made by the traditional melting - rolling process, but with slightly higher strength and lower plasticity. This research provides a theoretical basis for the direct rolling technology of sponge titanium, yet further research is needed to improve the yield rate and achieve mass production.

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  • 收稿日期:2025-02-13
  • 最后修改日期:2025-05-07
  • 录用日期:2025-05-08
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