超大直径薄壁高强钛合金无缝管扩管过程的数值模拟
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北京科技大学工程技术研究院

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Numerical simulation of seamless tube expanding process of high strength titanium alloy with ultra-large diameter and thin-walled
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Institute of Engineering Technology,University of Science and Technology Beijing,Beijing

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    摘要:

    随着制造业的飞速发展,钛管向着薄壁化、轻型化方向发展,大尺寸薄壁钛管的需求量急剧增加。然而钛合金材料加工温度区间窄、组织性能控制难、变形抗力高等导致大尺寸薄壁钛管的成形制造面临着很大的挑战。本文使用Abaqus仿真软件对大口径薄壁管(Φ426 mm×16 mm)扩管过程进行数值模拟,研究热扩管过程中应力、应变场及工艺参数对扩管过程的影响。结果发现,热扩管过程中,等效应力分布与轴向应力分布相似;周向应力沿壁厚表现出明显差异。随着管材内壁与芯棒之间摩擦系数的减小,扩管所需要的最大推力降低。由于薄壁区出现局部应力集中以及厚壁区较好地吸收和分散载荷,导致薄壁区的减薄程度略大于厚壁区。

    Abstract:

    With the rapid development of the manufacturing industry, titanium tubes are developing in the direction of thin-walled and lightweight, and the demand for large-size thin-walled titanium tubes has increased dramatically. However, titanium alloy material processing temperature range is narrow, difficult to control the organizational properties, deformation resistance, etc. lead to large-size thin-walled titanium tube forming manufacturing faces great challenges. In this paper, Abaqus software is used to numerically simulate the tube expanding process of large-diameter thin-walled tubes (Φ426mm×16mm), and to study the effects of stress and strain fields and process parameters on the expanding process during the hot tube expanding process. It was found that the distribution of equivalent stress in the hot tube expanding process was similar to that of axial stress; the circumferential stress showed obvious differences along the wall thickness. As the friction coefficient between the inner wall of the tube and th

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  • 收稿日期:2025-02-13
  • 最后修改日期:2025-02-13
  • 录用日期:2025-04-16
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